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6.7L Power Stroke Diesel 2011-current Ford Powerstroke 6.7 L turbo diesel engine

Engine Failure at 44,600 Miles

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Old May 11, 2013 | 08:41 PM
  #16  
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Originally Posted by Maxium4x4
I suppose since you are a business, the extended Warranty would not be offered, curious though if they do differentiate a Business from Personal.
I know of a few who use their Super Duty trucks commercially and have an ESP that covers them to 200,000 miles. Not sure what the restrictions are, but I would suggest the OP check it out.
 
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Old May 11, 2013 | 11:48 PM
  #17  
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From the way the tip was broke I'm guessing something had to have come up and hit it for it to break the way it did.

I think Chad is right though as to the exhaust valve cracking.

The odds of it happening are 1 in 175,000 from what I've read on other forums or 1/10 of 1 percent. I saw a pictures of the engine that a similar thing happened to and made me sick just looking at them.

It's only happening to F-450s and 550s Cab/Chassis models mainly 2011 trucks built Job 1.

I just don't understand why Ford won't have CAT build them an engine for these trucks and most everyone would be happy including myself.

Vince Wood
Chino Hills, CA
2011 Ford F-450 6.7L 12' Flatbed
 
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Old May 12, 2013 | 07:14 AM
  #18  
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Originally Posted by vince474
From the way the tip was broke I'm guessing something had to have come up and hit it for it to break the way it did.

I think Chad is right though as to the exhaust valve cracking.

The odds of it happening are 1 in 175,000 from what I've read on other forums or 1/10 of 1 percent. I saw a pictures of the engine that a similar thing happened to and made me sick just looking at them.

It's only happening to F-450s and 550s Cab/Chassis models mainly 2011 trucks built Job 1.
It's most common on Cab/Chassis models but it has happened to pickup models at well. Users NEMOTORCARS and ruchejj both had valves crack destroying their engines.


I just don't understand why Ford won't have CAT build them an engine for these trucks and most everyone would be happy including myself.
Lots of reasons. Caterpillar hasn't made a diesel engine for highway service in three and a half years; they got out of the industry altogether. The last line of Caterpillar "ACERT" engines were less reliable than the competition and nobody liked them. People stopped buying them causing a huge loss of lost market share, and they left the industry.

Why would you want one?
 
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Old May 12, 2013 | 07:49 AM
  #19  
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Peterbilt uses Paccar and Cummins engines, Cat as Tom mentioned, got out of the highway tier engines.
 
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Old May 12, 2013 | 11:12 PM
  #20  
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CAT is back on the highway!! they now offer a 100% CAT built truck, its sweet, check it out!
 
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Old May 12, 2013 | 11:36 PM
  #21  
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Originally Posted by gopedoligist
CAT is back on the highway!! they now offer a 100% CAT built truck, its sweet, check it out!
Cats new trucks are in my opinion the best looking trucks out there, but I heard they're using International engines, not their own, but I have not confirmed this.
 
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Old May 13, 2013 | 06:24 AM
  #22  
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Originally Posted by gopedoligist
CAT is back on the highway!! they now offer a 100% CAT built truck, its sweet, check it out!
Not really. They are International trucks built at a Navistar plant in Garland, TX, and powered by Navistar engines. In the future there may be an exception to this because of the rumored 15-liter engine based off the old C15 that's been modified to meet EPA emissions requirements with Navistar technology.

Originally Posted by Caterpillar
Caterpillar will continue to sell and ship Cat Vocational Trucks with CT Series engines that meet EPA regulatory requirements,” the company said. “Navistar is our valued engine supplier and the company continues to supply us with quality and reliable engines for our Cat Trucks
Note that they use the word "ship" rather than "build".

This whole thing was announced at the same time in '08 that they announced that they were leaving the on-highway engine market.

Partnership announcement: Caterpillar Inc., Navistar International Corp. sign Memorandum of Understanding (MOU) | Fleet Owner | June 2008 | Fleet Management content from Fleet Owner

Caterpillar truck engines also to get SCR aftertreatment | Running Green content from Fleet Owner
 
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Old May 13, 2013 | 09:15 PM
  #23  
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Originally Posted by Chad149
Cats new trucks are in my opinion the best looking trucks out there, but I heard they're using International engines, not their own, but I have not confirmed this.
Yeah, those trucks are a joint venture with navistar.
 
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Old May 13, 2013 | 09:17 PM
  #24  
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Originally Posted by vince474
The funny thing is that I know the guy that used the exact same pump right after me when I fueled. He is a plumber that has a E350 with a 6.0L in it. He went right by me when I was broke down. I'll talk to him and see if he had any problems the next time I see him.
The 7.3's and 6.0's used the HEUI fuel system, so there is no "high pressure fuel pump", like the 6.4's, 6.7's cummins and DMAX have.

While water can kill any diesel, the common rail systems are a lot more effected than older trucks.
 
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Old May 14, 2013 | 04:50 AM
  #25  
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Why did they use the high pressure system? What's there to gain? Why not use the old system?
 
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Old May 14, 2013 | 10:35 AM
  #26  
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Originally Posted by tolliewolly
Why did they use the high pressure system? What's there to gain? Why not use the old system?
They switched to high pressure common rail, HPCR, because it allowed way more control over the injectors than previous.
They allow several injections per injection event, and even on the exhuast stroke, to complete a regen of the DPF.
The new system burns cleaner, which was required by the EPA, and also allows cleaner combustion.
The downside; the new systems use fuel pumps, that can pump to almost 30,000 PSI, and if they get water in them, they don't like it. The metal can shave off filings, and those can get pumped into the injectors.
If the injector on a common rail engine gets fouled, it can potentially just sit there and spray fuel, until a piston burns out, or the oil fills with fuel, etc... and engine is toast.
 
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Old May 14, 2013 | 10:42 AM
  #27  
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Ok thanks for that reply. I wanted an education on why ford did that. I got my education! Thanks!
 
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Old May 14, 2013 | 07:27 PM
  #28  
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Sorry to hear that this happened to your truck, hope all turns out well. I lost my engine as well, but to a cracked valve back in December.
 
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Old May 16, 2013 | 08:53 PM
  #29  
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Just a quick update, the dealer is saying Monday or Tuesday until I get it back. I told them to take their time and make sure it's done right. It just burns me up to have a $45,000 work truck sitting at the dealer for over a week. In another 55,000 miles it's getting traded in.
 
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Old May 17, 2013 | 05:46 AM
  #30  
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My ESP goes to 200,000. It covered an engine replacement (long block) and recently a new turbo.

I use the truck commercially but if you read the fine print in the ESP contract it is not a subject you want to bring up. It appears to be up for interpretation whether or not commercial use is an issue.

Definitely check it out though. My ESP has paid out close to $30,000........
 
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