EGR Cooler Replacement - Help?
Thread Starter
|
Mountain Pass
Joined: Jul 2009
Posts: 234
Likes: 4
From: Northern Colorado
EGR Cooler Replacement - Help?
Hey all,
I need to replace my EGR cooler as I originally feared (and then was lead to believe might not be my problem.) Problem is that I can't afford to have a shop do it because of the amount of labor involved.
Brings me to my question - I am a moderately able person - I can replace injectors by myself, and am confident that when I upgrade the turbo I can and will do it myself. How much harder is doing the EGR and Oil cooler replacement?
Is there anyone in the Sacramento area, that has done it before, who is willing to help me?
Is this something that could be done in a weekend, given novice-level experience??
Thanks for your help guys!
I need to replace my EGR cooler as I originally feared (and then was lead to believe might not be my problem.) Problem is that I can't afford to have a shop do it because of the amount of labor involved.
Brings me to my question - I am a moderately able person - I can replace injectors by myself, and am confident that when I upgrade the turbo I can and will do it myself. How much harder is doing the EGR and Oil cooler replacement?
Is there anyone in the Sacramento area, that has done it before, who is willing to help me?
Is this something that could be done in a weekend, given novice-level experience??
Thanks for your help guys!
Token Redneck
Joined: Jun 2007
Posts: 9,335
Likes: 343
From: Breckenridge, TX
Watch this and emulate:
http:// www. youtube. com/playlist?list=PL57A8390D7E5E5200
You can do it
(take out the spaces in the URL and copy/paste into a new tab. Stupid FTE is insisting on trying to embed the video [which this video won't allow you to do] and keeps erroring out if I actually link to it)
http:// www. youtube. com/playlist?list=PL57A8390D7E5E5200
You can do it
(take out the spaces in the URL and copy/paste into a new tab. Stupid FTE is insisting on trying to embed the video [which this video won't allow you to do] and keeps erroring out if I actually link to it)
Hotshot
Joined: Jun 2006
Posts: 15,449
Likes: 3
From: Hampstead, NC
It's a pretty easy job. If you can do injectors you can do the coolers.
The simple order, remove the oil/fuel filter assembly, remove the turbo, remove the intake, remove the oil cooler cover. Pull the hpop cover while you are in there and make sure it has the updated fitting to replace the STC while you are in that far.
Take the time to read about flushing the cooling system too...
The simple order, remove the oil/fuel filter assembly, remove the turbo, remove the intake, remove the oil cooler cover. Pull the hpop cover while you are in there and make sure it has the updated fitting to replace the STC while you are in that far.
Take the time to read about flushing the cooling system too...
Thread Starter
|
Mountain Pass
Joined: Jul 2009
Posts: 234
Likes: 4
From: Northern Colorado
Yeah, I think that is what caused this fun - I did everything properly except the reverse flush... Funny though that my deltas still are only about 10deg.
Injectors are harder? Is is just how much more work is required for this that makes it so daunting? I did my #5 injector and found it relatively easy, until I found that the bolt was previously stripped, and then had to have a shop do it since I didn't want to F* with the evap box to get a bolt extractor in there?
Injectors are harder? Is is just how much more work is required for this that makes it so daunting? I did my #5 injector and found it relatively easy, until I found that the bolt was previously stripped, and then had to have a shop do it since I didn't want to F* with the evap box to get a bolt extractor in there?
Certified Thread Hijacker
Joined: Aug 2001
Posts: 14,441
Likes: 59
Yeah, I think that is what caused this fun - I did everything except the reverse flush... Funny though that my deltas still are only about 10deg.
Injectors are harder? Is is just how much more work is required for this that makes it so daunting? I did my #5 injector and found it relatively easy, until I found that the bolt was previously stripped, and then had to have a shop do it since I didn't want to F* with the evap box to get a bolt extractor in there?
Injectors are harder? Is is just how much more work is required for this that makes it so daunting? I did my #5 injector and found it relatively easy, until I found that the bolt was previously stripped, and then had to have a shop do it since I didn't want to F* with the evap box to get a bolt extractor in there?
Josh
Hotshot
Joined: Jun 2006
Posts: 15,449
Likes: 3
From: Hampstead, NC
Yeah, I'd rather get to the oil cooler and hpop then the injectors.
Neither are "hard" really just time consuming.
Neither are "hard" really just time consuming.
Trending Topics
Token Redneck
Joined: Jun 2007
Posts: 9,335
Likes: 343
From: Breckenridge, TX
More parts to move. Some people get really worked up about touching the up-pipes and removing the turbo bolts. Lots of little things that can bite you in the *** like not knowing the bolt and stud order on the intake manifold or breaking the FICM plugs. Some random small parts that don't come in kits and you might not think of like the green CCV o-ring. It's not hard, you'll just need to take pics, write everything down, and label things when you remove them.
FTE Stories
Ford Trucks for Ford Truck Enthusiasts
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make
Brett Foote
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!
Michael S. Palmer
Ford's 2001 Explorer Sportsman Concept Looks For a New Home
Verdad Gallardo
10 Best Ford Truck Engines We Miss the Most!
Joe Kucinski
2026 Shelby F-150 Off-Road: Better Than a Raptor R?
Brett Foote
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!
Michael S. Palmer
10 Most Surprising 2026 Ford Truck Features!
Joe Kucinski
Top 10 Ford Trucks Coming to Mecum Indy 2026
Brett Foote
5 Best / 5 Worst Ford Truck Wheels of All Time
Joe Kucinski
Fleet Owner
Joined: Mar 2003
Posts: 24,724
Likes: 74
From: Blue Hill Township
It's a pretty easy job. If you can do injectors you can do the coolers.
The simple order, remove the oil/fuel filter assembly, remove the turbo, remove the intake, remove the oil cooler cover. Pull the hpop cover while you are in there and make sure it has the updated fitting to replace the STC while you are in that far.
The simple order, remove the oil/fuel filter assembly, remove the turbo, remove the intake, remove the oil cooler cover. Pull the hpop cover while you are in there and make sure it has the updated fitting to replace the STC while you are in that far.
Senior User
Joined: Sep 2012
Posts: 220
Likes: 1
From: Central TX
All of the above have much more experience than me, there suggestions and info should be read carefully. I just completed this project, plus stand pipes, dummy plugs and cleaning up the turbo real good. Spent the better part of a month doing everything. It would be a challenge for a first timer to do in a weekend in my opinion. It is physically very demanding work, and you need good equipment and all required tools to get the job done quickly. I took a lot of time making sure I was correctly doing the job right the first time. Removing & re-installing the fan/stator was a lot harder and time consuming than I thought it would be. The manifold bolts were also a big PIA to loosen, replace with new hardware and get tightened back properly. In the end after doing everything and following the various pdf's in the tech folder everything went back together real clean and the truck runs better than ever. If I had to start over and do it again I would still want 4-5 days. Good luck
Senior User
Joined: Sep 2012
Posts: 220
Likes: 1
From: Central TX
One of the things that I spent a lot of time with was cleaning everything really really well. Or as good as you can get without having professional equipment. I like everything clean so that cost me a lot of extra time, but I really was pleased with how good everything looked at the end of the project.
Token Redneck
Joined: Jun 2007
Posts: 9,335
Likes: 343
From: Breckenridge, TX
Why did you remove the fan and stator for that work? You can do both coolers without touching anything on the belt drive or around the fan except for two stator-to-intake bolts and the alternator.