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BORG WARNER 1356 Transfer Case ????

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Old Apr 7, 2013 | 07:24 PM
  #1  
kermmydog's Avatar
kermmydog
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Question BORG WARNER 1356 Transfer Case ????

On my 95 F150 my transfer case quit working in any high range gears. All I have is 4lo. I'm sure my Reduction Fork the nylon pieces on the ends are broke or work out. I ordered a new fork today.
My question what other areas of weakness are there in these cases? I'm going to buy a used case complete from a wrecking yard, then tear it down & put a new fork in & if there are any other weak areas I'll install new parts there also. Then I will put it in my Ford & then rebuild that one for a spare.

Thanks,
Craig
 
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Old Apr 8, 2013 | 09:29 PM
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wyoming4x4
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From: wyoming
check oil!

see if oil is clean. got a good deal on transfer case, free! But drained oil and new i was in trouble. was dark oil. gears are worn and chain stretched. gonna rebuild! good luck! trans is rebuildable but needs some new stuff!
 
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Old Apr 8, 2013 | 11:00 PM
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I found one at a wrecking yard, they will give me a 90 day warranty on it for $300. So I'm headed to get it tomorrow.
Thanks, Craig
 
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Old Apr 13, 2013 | 08:56 PM
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Another weak point on these is how the oil pump is secured. There is a little tab that keeps it from spinning, but it easily wears through the part on the case that is supposed to locate the tab. The fix is to weld a bar to the tab to hold it in place. If the pump spins around it stops sucking oil and the bearings will go.

I can't remember where I saw that, but it had pictures showing the issue and the fix.

$300 sounds like a lot for a transfer case... is this an electric one?
 
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Old Apr 14, 2013 | 12:42 AM
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Thanks for the tip on the oil pump. I bought the case & had it put in today. I didn't have a bunch of choices. I was 150 miles from the nearest wrecking yards. The next closest were 300 miles away. I searched on cars-parts.com & $300 was the cheaper prices I found. The yard I bought from I have done business with in the past & their stuff has always been A-OK.
Anyway it is a done deal.
Craig
 
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