6.0 Head
I would think Ford makes more money fixing their mistakes than they do on the new truck they sell.
I'm into this truck for a shade over $35k not counting the $6k plus I am spending on these repairs. The truck had 65k miles on it when I bought it and I am sure the engine was messed up when I bought. I have put 25K since I bought it. When I bought the truck, there was a huge push for me to purchase the extended warranty and a wink wink with all that can go wrong with the truck. It would have had a scangauge, I could have checked the voltages and temperatures before I bought it.
You have to ask yourself, why would I buy a rebuilt head from Ford, if you can get one from a local machine shop with a good reputation. If something goes wrong with a Ford head, you can bet they won't take responsibility and there is nothing you can do about it. Just like the FICM issue: Would you buy a half-shell from Ford or send yours to Ed. That is a NO Brain-er...
I have been told by several machine shops, if you get over 60k miles without a cracked head, (one that causes engine failure because from what I have read, they all crack,) consider yourself lucky. And don't brag about it. I have a friend who tows a trailer up and down the west coast and he bragged to me how he had 120k on his with no problems. The last I heard from him is both heads had failed, he junked the truck and bought something else.
It is NOT a matter of IF but WHEN.
WOW!!! Dude your a little wound up!
I have seen my share of cracked diesel heads when I was in a machine shop. Most of the heads that cracked were the larger commercial diesel engines. Detroit 6-71's come to mind. I hardly ever saw a cylinder head that was cracked that was due to regular use and proper maintenance in none commercial use. Most of the heads that were cracked were due to neglect and abuse.
The 6.0 L is not a bad engine, it just needs routine maintenance and monitoring to not have/prevent issues.
To answer your question about the responsibility of the Manufacture to provide support and parts for a vehicle after the stop of production. The Federal Government requires all Automotive manufactures to supply parts for 12 years (IIRC) after the last production date of the vehicle.
From what most people that I have talked to before and after I bought my 6.0 L X all said the same thing. Take care of the known issues ie: EGR delete, Blue spring mod, coolant system flush and filter and MAKE SURE to have a monitoring gauge. Head gaskets should only be done when the issue arises.
They all told me not to beat on it like a gasser and DO NOT run a huge HP program without doing a bullet proof job on the engine.
It honestly sounds like you are upset that you didn't know what to look for when buying a 6.0 L.
I had to put 1500.00 into mine within a month of buying it. I wasn't happy about dropping 10k and then have to drop another 2k in a month, but hell it was a USED vehicle!
The work was done by a diesel shop in Mass just a few weeks ago. The heads were original as far as I know from 2003 with 273,000 miles. A magnaflux was done on them and I was told they had cracks and should be replaced. At the time I didn't question that fact and went with replacements.
They were removed once before in June 2010 at 190,000 miles. The work order says they were cleaned and planed. New Ford gaskets and arp studs were done then.
This post will be 5 photos of the 1st cylinder head and another post will be 5 photos of the 2nd cylinder head.
I believe the white marks are calling out where the cracks were found.





Well I didn't know that at the time, so hopefully if that is the case from today on there will be better educated cylinder head buyers on FTE.
Now where's my reps!!! I paid $2,000 so you all could learn something
Ford Trucks for Ford Truck Enthusiasts

Sunwest Automotive Engines
Thanks caskillet this was a great find.
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I have seen my share of cracked diesel heads when I was in a machine shop. Most of the heads that cracked were the larger commercial diesel engines. Detroit 6-71's come to mind. I hardly ever saw a cylinder head that was cracked that was due to regular use and proper maintenance in none commercial use. Most of the heads that were cracked were due to neglect and abuse.
The 6.0 L is not a bad engine, it just needs routine maintenance and monitoring to not have/prevent issues.
To answer your question about the responsibility of the Manufacture to provide support and parts for a vehicle after the stop of production. The Federal Government requires all Automotive manufactures to supply parts for 12 years (IIRC) after the last production date of the vehicle.
From what most people that I have talked to before and after I bought my 6.0 L X all said the same thing. Take care of the known issues ie: EGR delete, Blue spring mod, coolant system flush and filter and MAKE SURE to have a monitoring gauge. Head gaskets should only be done when the issue arises.
They all told me not to beat on it like a gasser and DO NOT run a huge HP program without doing a bullet proof job on the engine.
It honestly sounds like you are upset that you didn't know what to look for when buying a 6.0 L.
I had to put 1500.00 into mine within a month of buying it. I wasn't happy about dropping 10k and then have to drop another 2k in a month, but hell it was a USED vehicle!
I pulled a small enclosed U-Haul trailer from Vancouver WA to Phoenix and on the way to San Diego, it blew the top turbo hose (Clamp cracked at the hole in the clamp) and blew water all over the engine from the reservoir tank going up the grade out of the desert to El Cajon. This within 5K of me buying the truck. From then on I did not trust the truck. I didn't pull any thing with it, and from the beginning I damn sure didn't "beat on it like a gasser and DO NOT run a huge HP program without doing a bullet proof job on the engine"! I drove diesel trucks in the Army and know their limitations.
So far, the forum has said Ford doesn't sell new heads. This after the Fords parts guy said they have a new head and by the way there will be a $350 core charge over and above the $1,250 for the re-manufactured head that he said was new.
I'm 64. I have worked on cars all my life. Built race engines from scratch, rebuilt transmissions, rear-ends and suspensions. I have even worked on... Foreign cars... In all that time I have never seen such an "African Buzzard F**K as this Ford 6.0!
YES! I am WOUND UP. This truck is seriously getting into my retirement funds and I am on a fixed income!
AND DON'T call ME DUDE...
Update: My mechanic just said went to a Ford Class last night. He asked about the new heads. The instructor said there is NO NEW HEADS... He also said get rid if the Ford Gold coolant and run the green stuff with an additive or just run DexCool. After all the BS and smoke has cleared, I believe the Ford Gold aka Zerex anti-freeze is 80% of the reason these diesels fail. "Zerex doesn't run out" but it plugs up every cooler in the engine. Probably another 10% attributed to crap diesel fuel (Use a recommended additive)
When I get my bad head back, I will post pictures of a head which can't be fixed or reused.












