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Transfer case gasket

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Old Feb 22, 2013 | 09:23 PM
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Transfer case gasket

How would I go about replacing the gasket between the trans and the transfer case on a 95 f150. It is push button 4x4. And has a c6 trans if that makes any difference. I just need to no what all needs took off and what I shouldne careful with
Thanks
Jesse
 
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Old Feb 23, 2013 | 08:08 AM
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1st you need a gasket. Ford or your local trans shop will have one.

Next is removing the driveshafts
then t-case shifter linkage
drain the t-case
put drain pan under rear of trans
unbolt 6 bolts holding t-case to trans(watch for fluid)
remove t-case
 
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Old Feb 23, 2013 | 11:29 AM
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Why would you need to replace just the gasket? If it is leaking fluid, you would also have to replace a seal. Either the rear transmission seal or the front transfer case seal.
 
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Old Feb 23, 2013 | 11:32 AM
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W automatics, the rear of the transmission has no seal. The gasket is it
 
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Old Feb 23, 2013 | 11:41 AM
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Originally Posted by 88n94
Why would you need to replace just the gasket? If it is leaking fluid, you would also have to replace a seal. Either the rear transmission seal or the front transfer case seal.
If both the trans AND transfer cases had lip seals on them, what would be the need of having a gasket between the two?

There is NO seal in/on the tail housing of a 4wd transmission unless we were working on a Dodge/Jeep. And since they have seals in the tail housing and on the transfer case, they don't have a gasket between them. They have a weep hole at the bottom.
 
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Old Feb 23, 2013 | 11:42 AM
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Originally Posted by Diesel_Brad
W automatics, the rear of the transmission has no seal. The gasket is it
With 4wd Ford and GM autos, yes. You are correct. 2wd's have a lip seal on the end of the extension housing that the drive shaft yoke slides into.
 
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Old Feb 23, 2013 | 11:46 AM
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And OP, you sure it's a C6?
I thought you could only special order the C6 for 3/4 tons and up. Not half tons. Because the E4OD came out in '89 and was basically the go-to heavy duty trans for half ton trucks after it came out.
 
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Old Feb 23, 2013 | 12:48 PM
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Originally Posted by 88LX5.0H
If both the trans AND transfer cases had lip seals on them, what would be the need of having a gasket between the two?
My '88 F-150 with the Mazda 5 speed manual has a gasket between the transmission and transfer case, and there SHOULDN'T be any fluid there. One reason for the gasket would be to keep dirt and water out. Being a medium thickness gasket it would also give a bit of a cushioning effect IMO. I know many would argue about the cushioning effect. I sure didn't know the automatic 4X4 transmissions didn't have a rear seal.
 
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Old Feb 23, 2013 | 05:12 PM
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I have the gasket. And I was told it had a c6. I no another guy with an f150 that has a c6 trans. It's stock they didn't do nothin to it. The truck sat a year and a half and during that time the gasket went out and it leaked trans fluid. A guy I know said that the get going slippage it has is because it's low on fluid and there might be some rust on the gears. He said it just need driven. And will the case just drop like should I put a jack under it to bring it down nice?
 
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Old Feb 23, 2013 | 05:37 PM
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T-case weighs about 75-100lbs. I just unbolt it and pull it off by hand
 
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Old Feb 23, 2013 | 06:00 PM
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Ok. Thanks. And the trans and transfer case share fluid right
 
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Old Feb 25, 2013 | 06:09 PM
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Originally Posted by Pequeaford
Ok. Thanks. And the trans and transfer case share fluid right
They use the same type of fluid of fluid.
 
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Old Feb 25, 2013 | 06:12 PM
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Originally Posted by Pequeaford
I have the gasket. And I was told it had a c6. I no another guy with an f150 that has a c6 trans. It's stock they didn't do nothin to it. The truck sat a year and a half and during that time the gasket went out and it leaked trans fluid. A guy I know said that the get going slippage it has is because it's low on fluid and there might be some rust on the gears. He said it just need driven. And will the case just drop like should I put a jack under it to bring it down nice?
Can you take a picture of the pan and upload it?
It should have an E4OD.
Low fluid will cause slippage.
Shouldn't be rust on anything inside of the trans unless there's water in the trans, and if there's water in the trans and it's slipping, it needs to be pulled and tore down to evaluate what all is tore up.
 
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Old Feb 25, 2013 | 07:27 PM
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Originally Posted by 88LX5.0H
They use the same type of fluid.
They use the same type of fluid, but if I'm not mistaken you do fill them separately and they need to have a seal between them. Otherwise the trans fluid goes downhill into the t.case, overfilling it.
 
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Old Feb 25, 2013 | 09:22 PM
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Transfer case has a lip seal on the input shaft. It keeps fluid from the trans getting into the transfer case, and keeps fluid for the transfer case inside the transfer case.

The gasket that goes between the tranny and transfer case is there so fluid from the tranny won't leak out due to the fact that Ford didn't put an output shaft seal on the 4x4 autos.
 
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