Notices
1980 - 1986 Bullnose F100, F150 & Larger F-Series Trucks Discuss the Early Eighties Bullnose Ford Truck

Need a creative fix

Thread Tools
 
Search this Thread
 
Old Feb 8, 2013 | 07:30 PM
  #1  
Huck Boone's Avatar
Huck Boone
Thread Starter
|
New User
Joined: Feb 2013
Posts: 7
Likes: 0
From: Blacksburg, VA
Need a creative fix

I'm going to tell you about the dysfunctional relationship between my dome light door-switch and my door. And then I'm going to ask you what to do when two friends just aren't getting along:

My truck's dome light wasn't working and I had enough of using my phone as a flashlight every night, so I took the off the dome light cover the next morning and there was no bulb... makes sense... sort of. I put a new bulb in and it wouldn't turn off when I closed the doors... the missing bulb made more sense. I checked the switches on the doors and found this on the passenger side:

Something bad had happened. But who in this band of brothers would do this? So I replaced the switch, but when I closed the door the light stayed on. When I would push the switch with my finger the light turned off. Upon further inspection I found a discrepancy in the symmetry of my vehicle and a suspect in the attack...

...a dent on inside of the passenger door betrayed the door's crime. Above, on the left is the driver-side switch and door, and on the right is the passenger-side door and switch showing the dent. After speculating uselessly about the circumstances of the bizzarre confrontation between the two normally congenial comrades I decided to break out The Duct Tape:

This solution has lasted about 24 hours but I know I can't expect to mend such a scourged relationship with such little effort. I know it's only a matter of time before the deep-seated issue reappears and darkness falls over my truck once again as my battery dies overnight.

So anyway... what would you do to fix this situation? Is it worth the effort to take the door apart and bang out the dent? I've never done that before. Is this an easy enough fix for an amateur or is there any other creative relationship advice out there?

Thanks all.
 
Reply
Old Feb 8, 2013 | 08:53 PM
  #2  
JayzDaddy's Avatar
JayzDaddy
Elder User
Joined: May 2012
Posts: 978
Likes: 1
From: Covington VA
An option could be drill a couple tiny holes in the dent. Pack in some steel putty.

Personally id pull the door panel and try a bar and hammer and try to level the area.
 
Reply
Old Feb 8, 2013 | 09:33 PM
  #3  
9wire's Avatar
9wire
Senior User
Joined: May 2005
Posts: 315
Likes: 0
From: SW Kansas
Get a big fat self tapping screw, put it where it will hit the switch. Adjust, put some jb weld around it to make it stay.
 
Reply
Old Feb 8, 2013 | 10:06 PM
  #4  
81-F-150-Explorer's Avatar
81-F-150-Explorer
Post Fiend
Joined: Jul 2004
Posts: 8,786
Likes: 28
From: Northern California
Pull the door panel and hammer out the dent.

Use a piece of hardwood or handle and hammer the end to get the added room or leverage you need.

The new switches are adjustable to a degree, just not that much...
 
Reply
Old Feb 9, 2013 | 12:54 AM
  #5  
ArdWrknTrk's Avatar
ArdWrknTrk
pedant
Joined: Jan 2008
Posts: 23,576
Likes: 38
From: EXTREME southwest CT
Club FTE Silver Member

I agree with the filled epoxy solution.
PC-7 paste or similar.
Pulling the door and then trying to get inside it to bang out the dent is too much work just to get the plunger to function.

Of course you'll have to leave the door open overnight while the epoxy sets, so don't forget to tape over the switch or disconnect the battery.

Of
 
Reply
Old Feb 9, 2013 | 08:55 AM
  #6  
fellro86's Avatar
fellro86
Hotshot
Joined: Feb 2004
Posts: 11,697
Likes: 3
From: Marengo, Iowa
Might be able to put a washer behind the switch base, which will in effect hold it out further.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
mattnj
1987 - 1996 F150 & Larger F-Series Trucks
3
Oct 2, 2016 09:20 AM
yasky69
6.0L Power Stroke Diesel
3
Jun 29, 2014 11:12 AM
amer28
1983 - 2012 Ranger & B-Series
7
Mar 3, 2012 07:58 AM
DanE.
1999 - 2016 Super Duty
2
Sep 25, 2006 06:39 PM
hhgregor
Electrical Systems/Wiring
4
Mar 28, 2004 07:31 PM




All times are GMT -5. The time now is 06:33 AM.

story-0
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-1
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-2
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-3
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-4
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-5
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-6
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE
story-7
Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

Slideshow: Ranking the 5 things owners love about their Super Duty and 5 things they don't

By Joe Kucinski | 2026-04-29 16:36:49


VIEW MORE
story-8
Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

Slideshow: Ranking all 12 Ford truck engines available in 2026.

By Michael S. Palmer | 2026-04-22 13:32:20


VIEW MORE
story-9
The Best F-150 Deal of Every Trim Level (XL through Raptor)

Slideshow: The best Ford F-150 deal for every trim level (XL through Raptor)

By Joe Kucinski | 2026-04-21 15:59:01


VIEW MORE