Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

Headlight installation question

Thread Tools
 
Search this Thread
 
Old Jan 11, 2013 | 09:51 AM
  #1  
micmoslof's Avatar
micmoslof
Thread Starter
|
New User
Joined: Sep 2012
Posts: 15
Likes: 0
From: DFW Metroplex
Headlight installation question

I have a question for the experts..

My 2002 F-250 has cloudy original OEM headlights which produce insufficient light and I want to get things back to normal or better.
I think I have read every thread in these forums covering lens refurbishing, replacing the headlight assembly with OEM, replacing the headlight assembly with aftermarket, silver-star lamps, HID, etc., and the wiring / relay modifications.

I intend to install the heavy wire / relay mod as that just seems to make a lot of sense.

When it comes to the headlights themselves, I may attempt to refurbish the lenses but really would like to replace the headlights with new OEM units. It seems that some folks have upgraded the trucks from my “era” with headlights from the 2005 – 07 era assemblies.

Will someone please tell me if the retrofit of the 2005 lights in my 2002 is a direct replacement, minor mod, major mod, or not worth it?
And finally if another assembly is a better solution, not just cheaper, what and why would that be?

Thanks again,
mic
 
Reply
Old Jan 11, 2013 | 10:11 AM
  #2  
Km1210's Avatar
Km1210
Elder User
Joined: Sep 2011
Posts: 659
Likes: 1
From: Millstone, NJ
Here is an installation guide. Hope this helps.

http://www.riffraffdiesel.com/mm5/RE...structions.pdf
 
Reply
Old Jan 11, 2013 | 10:48 AM
  #3  
pin8246's Avatar
pin8246
Elder User
Joined: Jul 2012
Posts: 947
Likes: 0
From: Glen Rose, Texas
You have the above, or you could also do the entire front end. Bumper, headlights, and core support. With the core support you won't have to cut anything, or that's what I have read.

On mine which is a 2000 and has the fluted headlights, all I did was went to the 02-04 headlights which are clear and that made a lot of difference. But after that I bought an 02 bumper that had the fog lights in it, so instead of just buying normal bulbs, I went HID in those. So basically I'm running silverstar headlights, and 6000k 9005 HID fog lights. It's dark where I live, and I have no problem seeing.

And I went to some aftermarket place for my 02 replacement headlights, and if I recall right I think I paid 40 bucks or so for the pair. They were cheap, and have been working great.
 
Reply
Old Jan 11, 2013 | 11:09 AM
  #4  
BWST's Avatar
BWST
Got Data?
10 Year Member
Joined: Dec 2012
Posts: 4,236
Likes: 1,368
From: Lake Stevens, WA
Club FTE Gold Member


I went with aftermarket 02 headlights for my 2000. I've had them for 2 years now and they work well. If you're happy with the illumination of your 02 before it faded - this is an inexpensive option. I think I paid around $100 for the pair. I see amazon has them for $82. I found that the bulb retainers on the new lights were not well formed - did not lock in place well, but I was able to reuse the retainers from the original lights.
 
Reply
Old Jan 11, 2013 | 11:12 AM
  #5  
empiretc's Avatar
empiretc
Lead Driver
20 Year Member
Joined: Dec 2003
Posts: 5,249
Likes: 42
if you do go the 05-07 headlight route, make sure to get the upgrade harness- not just the adapter pigtails.

9007 to 9008 Headlight Heavy Duty Wiring Harness Upgrade
 
Reply
Old Jan 11, 2013 | 05:57 PM
  #6  
sb925's Avatar
sb925
New User
Joined: Jan 2013
Posts: 1
Likes: 0
Originally Posted by pin8246
You have the above, or you could also do the entire front end. Bumper, headlights, and core support. With the core support you won't have to cut anything, or that's what I have read.

On mine which is a 2000 and has the fluted headlights, all I did was went to the 02-04 headlights which are clear and that made a lot of difference. But after that I bought an 02 bumper that had the fog lights in it, so instead of just buying normal bulbs, I went HID in those. So basically I'm running silverstar headlights, and 6000k 9005 HID fog lights. It's dark where I live, and I have no problem seeing.

And I went to some aftermarket place for my 02 replacement headlights, and if I recall right I think I paid 40 bucks or so for the pair. They were cheap, and have been working great.

Pin2846 - does your 2000 have a factory installed wiring harness to accept the 02 fog lights? and did you have to modify/add anything to the dash control for the head lights and fog lights so you can use the fog lights with the factory switch?

Thanks
 
Reply
Old Jan 11, 2013 | 11:00 PM
  #7  
pin8246's Avatar
pin8246
Elder User
Joined: Jul 2012
Posts: 947
Likes: 0
From: Glen Rose, Texas
I tried to find a way to run on the factory switch but couldnt. And I tried to wire the power to the fogs with the headlight power to both come on at the same time, and found the HID lights caused interference with the radio. Ended up adding a swith, very basic and black, so it blends in with the dash to power them. Anyone that gets in it that doesnt know the truck cant tell its not supposed to be there.

So ending, no wiring for fogs on the 00, dash switch did not work.
 
Reply
Old Jan 12, 2013 | 08:16 AM
  #8  
micmoslof's Avatar
micmoslof
Thread Starter
|
New User
Joined: Sep 2012
Posts: 15
Likes: 0
From: DFW Metroplex
Gentlemen, Thank you for all the feedback.. So I talked with a gentleman down at dfusser and he suggested going with the 2003 – 2004 headlights as they are a direct replacement for my 2002 assembly. I will pursue that angle I guess.
As I mentioned earlier and he firmly suggested the heavy wire / relay harness mod is a no brainer and I will do it first.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-1

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-2

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-3

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-4

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-5

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-6

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
story-7

Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

 Joe Kucinski
story-8

Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

 Michael S. Palmer
story-9

The Best F-150 Deal of Every Trim Level (XL through Raptor)

 Joe Kucinski
Old Jan 12, 2013 | 10:50 AM
  #9  
empiretc's Avatar
empiretc
Lead Driver
20 Year Member
Joined: Dec 2003
Posts: 5,249
Likes: 42
Originally Posted by micmoslof
Gentlemen, Thank you for all the feedback.. So I talked with a gentleman down at dfusser and he suggested going with the 2003 – 2004 headlights as they are a direct replacement for my 2002 assembly. I will pursue that angle I guess.
As I mentioned earlier and he firmly suggested the heavy wire / relay harness mod is a no brainer and I will do it first.

Yes, the harnesses d-fuser sales are top quality. Bought mine 7 years ago, and had to send an email to tech support the other day- got a response within an hour!

You will notice a huge difference.
 
Reply
Old Jan 12, 2013 | 11:40 AM
  #10  
acf6's Avatar
acf6
Post Fiend
Joined: Aug 2010
Posts: 13,710
Likes: 5
From: Manchester, CT
Club FTE Silver Member

02-04 should be the same clear style headlights... 99-01 is the junk cloudy ones
 
Reply
Old Jan 12, 2013 | 02:16 PM
  #11  
BWST's Avatar
BWST
Got Data?
10 Year Member
Joined: Dec 2012
Posts: 4,236
Likes: 1,368
From: Lake Stevens, WA
Club FTE Gold Member
Originally Posted by empiretc
Yes, the harnesses d-fuser sales are top quality. Bought mine 7 years ago, and had to send an email to tech support the other day- got a response within an hour!

You will notice a huge difference.
Are the harnesses/relay helpful even if you use the standard '02 bulbs? or is it just if you need more current to run the Xenon or other brighter bulbs?
 
Reply
Old Jan 12, 2013 | 06:34 PM
  #12  
srteach's Avatar
srteach
Elder User
Joined: Mar 2012
Posts: 609
Likes: 0
Originally Posted by BWST
Are the harnesses/relay helpful even if you use the standard '02 bulbs? or is it just if you need more current to run the Xenon or other brighter bulbs?
The harness will be helpful with standard bulbs. It will allow more current by lowering resistance, which will make the bulb brighter no matter which bulb you have. It will also prep for better bulbs in the future.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Paul_Bukowski
2015 - 2020 F150
43
Nov 14, 2024 12:16 AM
Iowa-Rob
Pre-Power Stroke Diesel (7.3L IDI & 6.9L)
12
Nov 7, 2017 08:38 PM
Icthus in AK
6.7L Power Stroke Diesel
32
Nov 3, 2014 07:31 PM
katiesdad7
Excursion - King of SUVs
27
Nov 17, 2008 12:11 AM
stevenn1
1999 - 2016 Super Duty
12
Nov 6, 2006 11:29 PM




All times are GMT -5. The time now is 02:18 AM.

story-0
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-1
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-2
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-3
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-4
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-5
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-6
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE
story-7
Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

Slideshow: Ranking the 5 things owners love about their Super Duty and 5 things they don't

By Joe Kucinski | 2026-04-29 16:36:49


VIEW MORE
story-8
Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

Slideshow: Ranking all 12 Ford truck engines available in 2026.

By Michael S. Palmer | 2026-04-22 13:32:20


VIEW MORE
story-9
The Best F-150 Deal of Every Trim Level (XL through Raptor)

Slideshow: The best Ford F-150 deal for every trim level (XL through Raptor)

By Joe Kucinski | 2026-04-21 15:59:01


VIEW MORE