Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

bad intercooler boots??

Thread Tools
 
Search this Thread
 
Old Jan 6, 2013 | 06:53 PM
  #16  
Kdr358's Avatar
Kdr358
Postmaster
Joined: Jan 2012
Posts: 2,693
Likes: 3
From: West of Chicago
I'm still leaning twards an up pipe leak, where did the truck come from? I really wouldn't run that truck hard until you hook that pyro up. EGT's will climb quickly especially with the high Peformance tunes.
 
Reply
Old Jan 6, 2013 | 06:54 PM
  #17  
trekbasso's Avatar
trekbasso
Fleet Mechanic
15 Year Member
Joined: Dec 2010
Posts: 1,546
Likes: 9
From: Wellington, Co
Originally Posted by awaterman
Not sure what the egt are i still have to hook that gauge up i ordered the thermo thing that you tap into the exhaust just waiting on it to arrive.. i have a new sunpro boost gauge that i installed. It kinda bounces around alot when the turbo is spooling
Thanks again for everyones help
Sunpro? Not sure about the bouncing around, mine is pretty smooth.
 
Reply
Old Jan 6, 2013 | 07:05 PM
  #18  
awaterman's Avatar
awaterman
Thread Starter
|
Freshman User
Joined: Jan 2013
Posts: 36
Likes: 0
Yeah it flutters around alot and what temp egt should i be getting?
 
Reply
Old Jan 6, 2013 | 07:12 PM
  #19  
trekbasso's Avatar
trekbasso
Fleet Mechanic
15 Year Member
Joined: Dec 2010
Posts: 1,546
Likes: 9
From: Wellington, Co
That varies a lot depending on load, etc.. Max for extended periods is 1200 or so, can peak at 1400-1600, but only for a few seconds, not minutes. Others might have more of a scientific answer, but most guys watch for the higher limits and don't worry a lot about cruising down the road. Unless it's 1200 with no load, then there is a problem.
That is with the probe in the exhaust manifold.
 

Last edited by trekbasso; Jan 6, 2013 at 07:14 PM. Reason: added info.
Reply
Old Jan 7, 2013 | 03:57 PM
  #20  
awaterman's Avatar
awaterman
Thread Starter
|
Freshman User
Joined: Jan 2013
Posts: 36
Likes: 0
Ok i cleaned the boots and looked for cracks or splits. I put them back on and i gained about 3 lbs of boost.. looked for soot or anything on the firewall none of that getting my egt probe tomorrow and i will tell you what they are. Anything else it could be?
 
Reply
Old Jan 7, 2013 | 04:15 PM
  #21  
Kdr358's Avatar
Kdr358
Postmaster
Joined: Jan 2012
Posts: 2,693
Likes: 3
From: West of Chicago
My stock turbo will get 17 -18 lbs of boost WOT. Mine is mostly stock except for fuel and trans mods.
 
Reply
Old Jan 7, 2013 | 05:31 PM
  #22  
Km1210's Avatar
Km1210
Elder User
Joined: Sep 2011
Posts: 659
Likes: 1
From: Millstone, NJ
If you were getting 15 pounds before cleaning up everything and now you're getting another 3 pounds, I would say thats pretty normal for a stock truck.

Anywhere from 16-18 pounds I would say you're fine.

Possibly some leaky up-pipes like mentioned.
 
Reply
Old Jan 7, 2013 | 05:32 PM
  #23  
caedo's Avatar
caedo
Senior User
Joined: May 2012
Posts: 438
Likes: 2
From: Sioux Falls, SD
Sounds like your boots were the majority of your boost problem cause 18psi is up to par for a stock truck, but you might be able to push more considering you have a chip. Your EGT gauge will definitely tell you more of the story than your boost gauge.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Old Jan 7, 2013 | 07:46 PM
  #24  
F350long's Avatar
F350long
Junior User
Joined: May 2007
Posts: 64
Likes: 0
Mine was at 17psi stock and now after throwing a bunch of $$ at it, it's at 28psi wot.
I had to throw that in............
 
Reply
Old Jan 7, 2013 | 08:04 PM
  #25  
awaterman's Avatar
awaterman
Thread Starter
|
Freshman User
Joined: Jan 2013
Posts: 36
Likes: 0
What all did you put on it?? And how would i tell if the up pipes were bad? If they just aren't getting a good connection? Or would they be rusty? Or leaking?
 
Reply
Old Jan 7, 2013 | 08:13 PM
  #26  
caedo's Avatar
caedo
Senior User
Joined: May 2012
Posts: 438
Likes: 2
From: Sioux Falls, SD
Check his signature for mods, I'm right around 30 psi now.
Normally the pipes will start to leak at the top where they mate with the collector.
Before I changed mine you could see black soot streaks down the pipes below the collector.
Its pretty easy to see any soot if they are leaking with a good light and a mirror.
If you don't see any soot, or hear any leaks, you are probably fine. However if you do hear any leaks, but don't see any soot at the top of the pipes, check the bottom of them where they mate with the manifold and all your manifold bolts.
Soot is always a sign of a leak.
And when you get your pyro, it will be easy to tell if you have a large leak before even searching cause your egt's will be sky high.
So when you are installing your probe, just look around for any black.
 
Reply
Old Jan 12, 2013 | 10:14 AM
  #27  
awaterman's Avatar
awaterman
Thread Starter
|
Freshman User
Joined: Jan 2013
Posts: 36
Likes: 0
Ok so i ordered new gauges installed them and my egt peaks at 1300 wot its about 500 at 55 i made a boost leak detector out of pvc and tire gauge and a valve stem. I found out that one of my intake boots was cracked going into the turbo which i coukdnt see that making a difference but i ordered one.. waiting for that to get here. The up pipes looked about new no rust or anything on them no soot coming from them.. hopefully when i get that boot it makes me get a few more psi.. any other things i should look for? Thanks
 
Reply
Old Jan 12, 2013 | 10:41 AM
  #28  
Christof13T's Avatar
Christof13T
Postmaster
Joined: Apr 2012
Posts: 2,613
Likes: 8
From: North Georgia
is the red line hooked up to the wastegate actuator on the backside of the turbo... up top... right by the firewall? if it is... try unplugging it from the wastegate actuator and plug the line onto one of the cac tube clamp bolts... this will tell you if your wastegate control selonoid is blowing off early... might yield you a few extra psi...

on my totally stock turbo... simply put in a fresh compressor housing oring and installed the spinner... i am getting up to 32psi boost pulling my 5er up a hill.

at your mileage... fresh injector orings wouldnt hurt.
made a world of difference after the 403k miles on Motorbug.

if your up pipes look new... i wonder...
where the pipes join up at the back of the collector... are the top sections of the pipes smooth? or do you see what looks like a bunch of rings stacked together... almost like corrugated pipe?

you guys know wha t im getting at...
 
Reply
Old Jan 12, 2013 | 11:22 AM
  #29  
awaterman's Avatar
awaterman
Thread Starter
|
Freshman User
Joined: Jan 2013
Posts: 36
Likes: 0
Ok im not 100% sure what you mean.. yes the red line is connected where would i put that at? And i will look at the up pipes when i get home and let you know
 
Reply
Old Jan 12, 2013 | 11:40 AM
  #30  
Christof13T's Avatar
Christof13T
Postmaster
Joined: Apr 2012
Posts: 2,613
Likes: 8
From: North Georgia
if you unplug the redline... it disables the wastegate actuator.
the redline will then need to be plugged onto one of the boot clamp bolts on the hot side of the spider. to give you a better idea how your system works...

air goes in the air filter.. thru the hard rubber tube into the compressor housing... then it gets pressurized and goes into the spider (next in line after turbo... its the thing in front of the turbo) then into the cac tube on the drivers side and runs down by the power steering pump and connects to the charged air cooler. then it goes into the tube on the passenger side... back into the spider... then to the intake plenums...

on the drivers side cac tube... up top, at the spider... you have 2 clamps.
plug the redline on the end of the bolt on one of these clamps.
they are impossible to miss.
if they arent there... thats probably part of the boost issues.
 
Reply



All times are GMT -5. The time now is 08:43 PM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE