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Does anyone out there know of a tool or an easier way to change shock absorbers on 99-08 Econoline vans? I have a fleet with 4 E-250s and the last time I changed the shocks front or rear was a pain in the rear. I was just wondering if there was a tool or some way to get to the upper nuts a little easier. Any help would be greatly appreciated.
Sawz-all with a metal blade, seriously. Cut the shock under the upper mount. 90 seconds, zip, out. Re-installation isn't nearly as bad, since nothing is seized up.
i use a flex-head ratcheting wrench, and reach in around the back side of the shock tower. its a little tight, but really not too bad. once you start getting the whole shaft to turn, you can put a wrench on the shaft itself and turn the shaft back and forth while only holding the top wrench steady and moving the one you can reach. i've never had that much trouble with them, probably in part because i have a good assortment of tools
Sawz-all with a metal blade, seriously. Cut the shock under the upper mount. 90 seconds, zip, out. Re-installation isn't nearly as bad, since nothing is seized up.
Originally Posted by blageurt
Thats the only real way to do it.... unless you have a cutting torch with a fire extinguisher handy......
^^^^Both guys offering great advice, something I discovered for myself this past summer. The rears are relatively easy from underneath with the spare removed. Space is kinda tight between the body and crossmember but once your saw is in place it goes fairly quick.
When installing the new shocks use anti-seize or grease after tightening the nuts so they're a bit easier to remove should you do this again. I use Bilstein which have huge wrench flats under the threaded stems that'll make removing them so much easier.
Thanx for the info. I never thought about cutting the shock off at the top bolt, that makes a lot of sense. It will definatly be easier as far as getting the stock nuts loose. One question, do I leave the bottom bolts tight while doing this or do they need to loosend or removed completly?
I'd leave the bottoms attached because the shock will be more stable during the cut. I found this out the hard war!
BTW if you remove your spare now would be a good time to lube the cable. My winch had never been used and was nothing but a huge chunk of rust, had to be replaced. I used a product called Fluid Film which our own moderator Crazy001 first brought to my attention.