Notices
1999 - 2016 Super Duty 1999 to 2016 Ford F250, F350, F450 and F550 Super Duty with diesel V8 and gas V8 and V10 engines
Sponsored by:
Sponsored by: Real Truck

Battery issue?

Thread Tools
 
Search this Thread
 
Old Dec 18, 2012 | 04:36 PM
  #1  
Loftatsea's Avatar
Loftatsea
Thread Starter
|
Mountain Pass
15 Year Member
Joined: Jan 2009
Posts: 185
Likes: 1
Battery issue?

I have a 2007 F550 with a 6.0. It has dual alternators. I've been having a problem where sometimes you turn the key to start it and all you hear is clicking. Once jumped it will run fine anywhere from one day to a week. No problems. And the truck is started an average of 20-25 times per day. Then it will need to be jumped again out of the blue. The other day I left it running after jumping it and it stalled out after running for a good while. I tested the batteries and they tested good. Any ideas what's going on?
 
Reply
Old Dec 18, 2012 | 06:07 PM
  #2  
redford's Avatar
redford
FTE Leadership Emeritus
25 Year Member
Liked
Loved
Community Favorite
Joined: Sep 2000
Posts: 23,174
Likes: 1,678
From: Stephensville WI
Club FTE Gold Member
When you say your batteries tested "good", what exactly does that mean? Were they load tested?
 
Reply
Old Dec 18, 2012 | 07:28 PM
  #3  
WestxSRT10's Avatar
WestxSRT10
Elder User
Joined: May 2008
Posts: 574
Likes: 0
From: SW Idaho
Sounds like a battery issue...if they are oem its time to replace them. (How old are the batteries?)
 
Reply
Old Dec 18, 2012 | 08:54 PM
  #4  
Benny76's Avatar
Benny76
Tuned
10 Year Member
Joined: Aug 2011
Posts: 376
Likes: 4
From: San Antonio, TX
X3. Just the glow plugs are taking a huge amount of amp draw when cold. Out of everything that running (The PCM/FICM/Gadgets/lights/ doodads) the FICM is the most needy. They don't like weak batteries.
 
Reply
Old Dec 18, 2012 | 09:26 PM
  #5  
Bullitt390's Avatar
Bullitt390
Certified Thread Hijacker
20 Year Member
Photogenic
Liked
Joined: Aug 2001
Posts: 14,441
Likes: 59
Club FTE Silver Member

Starting a 6.0 constantly isn't a very good idea. Each time up to 2 minutes after starting the glow plugs are running and drawing over 90 amps, plus you have the normal running amps of the engine which is around 60 amps at idle.

And then.... right after you start the engine with 150+ amps drawing on the system you turn on the heater and headlights you are running off strictly batteries and then you shut the engine off, only to repeat you are never getting the batteries charged.

I suggest the high idle mod and limit the amount of times you shut the engine off.

A good charge might revive your batteries, but they'll need ot be load tested to verify.

Also, the FICM is the weak point and needs 45+ volts to fire the injectors. If it is constatly ran on low voltage you'll start eating injectors to the cost of $2400+ in parts to replace them.

Sorry for the negativity, but battery and charging voltage is cruical to the survival of the FICM and injectors in the 6.0

Josh
 
Reply
Old Dec 19, 2012 | 08:09 AM
  #6  
Loftatsea's Avatar
Loftatsea
Thread Starter
|
Mountain Pass
15 Year Member
Joined: Jan 2009
Posts: 185
Likes: 1
Thanks for all the responses. Yes, the batteries tested good under a load. We do landscaping and lawn maintenance so we go to 20-30 stops a day, hence the constant on and off. I agree it keeps coming back to the batteries but why is the truck fine for a week after jumping it before it needs a jump again. That's a week of starting the truck 20-30 times per day.
 
Reply
Old Dec 19, 2012 | 09:31 AM
  #7  
Bullitt390's Avatar
Bullitt390
Certified Thread Hijacker
20 Year Member
Photogenic
Liked
Joined: Aug 2001
Posts: 14,441
Likes: 59
Club FTE Silver Member

Either change your driving habits or switch to a gasser.

Josh
 
Reply
Old Dec 19, 2012 | 10:10 AM
  #8  
thomabb's Avatar
thomabb
Cargo Master
15 Year Member
Joined: Apr 2010
Posts: 2,405
Likes: 4
When it starts, does it turn the engine over well or is it slow?

When it doesn't start, you hear a click? Not multiple clicks? No engine movement?

I think you are looking at the beginning of the end for your starter solenoid.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Old Dec 19, 2012 | 10:10 AM
  #9  
thomabb's Avatar
thomabb
Cargo Master
15 Year Member
Joined: Apr 2010
Posts: 2,405
Likes: 4
Also, what condition are your battery terminals?
 
Reply
Old Dec 19, 2012 | 11:37 AM
  #10  
Loftatsea's Avatar
Loftatsea
Thread Starter
|
Mountain Pass
15 Year Member
Joined: Jan 2009
Posts: 185
Likes: 1
When it starts it starts strong; no hesitation. When it doesn't you get multiple clicks. Battery terminals are clean.
 
Reply
Old Dec 19, 2012 | 01:52 PM
  #11  
thomabb's Avatar
thomabb
Cargo Master
15 Year Member
Joined: Apr 2010
Posts: 2,405
Likes: 4
I vote solenoid.
 
Reply
Old Dec 19, 2012 | 02:26 PM
  #12  
Bullitt390's Avatar
Bullitt390
Certified Thread Hijacker
20 Year Member
Photogenic
Liked
Joined: Aug 2001
Posts: 14,441
Likes: 59
Club FTE Silver Member

Originally Posted by thomabb
I vote solenoid.
Classic symptoms of low/dead battery or bad cables

Josh
 
Reply
Old Dec 19, 2012 | 05:42 PM
  #13  
Loftatsea's Avatar
Loftatsea
Thread Starter
|
Mountain Pass
15 Year Member
Joined: Jan 2009
Posts: 185
Likes: 1
Replaced the batteries today. We'll see how it does.
 
Reply
Old Dec 19, 2012 | 05:46 PM
  #14  
meborder's Avatar
meborder
Moderator
10 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jul 2011
Posts: 6,506
Likes: 655
From: Sioux Falls Area
Club FTE Gold Member
you should have your starter load tested while you are at it. Have it checked in the vehicle. pulling it out and testing it in a free-spin condition on the bench will tell you almost nothing.

a starter that is drawing too much current will act a lot like a weak battery, and constant start/stop exacerbates the problem.
 
Reply
Old Dec 19, 2012 | 06:03 PM
  #15  
Benny76's Avatar
Benny76
Tuned
10 Year Member
Joined: Aug 2011
Posts: 376
Likes: 4
From: San Antonio, TX
Yes, please post back in a few weeks or so. I'm always curious. As mentioned above though the constant starts and stops are very hard on the diesels. They aren't really designed for that. Mine runs for 20 or 30 hours straight sometimes while we're traveling and pulling the camper (if we're marathon driving and switching off drivers). I don't shut it down to fuel, eat, anything. Just my thoughts for what it's worth.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
03diesel
1999 - 2016 Super Duty
38
Jul 6, 2019 12:05 PM
Leichardti
1987 - 1996 F150 & Larger F-Series Trucks
6
Dec 14, 2011 12:03 PM
Mulepick
6.0L Power Stroke Diesel
13
Jul 31, 2011 04:30 PM
Rio_Grande
1999 - 2016 Super Duty
12
Nov 6, 2007 09:03 PM
NavyPowerstroker
6.0L Power Stroke Diesel
11
Jun 5, 2006 07:30 PM




All times are GMT -5. The time now is 06:50 AM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE