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Trouble shooting injector issue

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Old Dec 3, 2012 | 01:05 PM
  #1  
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Trouble shooting injector issue

2003 F250 7.3

I have an intermitent issue with #3 injector. Checking at the VC connector it shows as shorted most of the time. Intermitently it shows OK. This morning it started fine on all 8. 2 hours later it started but sounds like its running on 7 again and has a miss.

My AE package is not here yet but I'm not sure it would tell me anything other than there is an issue with #3.

So I can check ohms on the solenoid but that is a passive test and may not show bad. Should I just go with a new to see if that takes care of it or is there a way to definatively test a solenoid?
 
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Old Dec 3, 2012 | 01:19 PM
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If you show a true short on any solenoid wire, change out the UVCH ad VC gasket right quick. Make sure it is a short and not an open that you are referring to. Each solenoid should read about 2.9 ohms. There are aftermarket harnesses/gaskets that are allegedly compatable, but there are horror stories about the Dorman products being wired incorrectly. The OEM products are the safest... Riffraff carries them for a reasonable price.

When you check the conductivity, probe the ends... do not pierce the insulation. If you have a short and don't fix it quick, this can take out the IDM.
 
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Old Dec 3, 2012 | 02:44 PM
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The connections for #3 at the VC check 1.4 - 1.5 ohms, if I short the meter probes together I get 1.2. So I expect I have a short.

VC and UVCH are 2 months old from NAPA. Don't recall if they were Dorman.

The intermittent issue is what throws me. I would think a short would stay shorted....
 
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Old Dec 3, 2012 | 03:02 PM
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Originally Posted by Doug C.
I would think a short would stay shorted....
not always true. i have a speaker cutting in and out. i know its not an injector but the rca wires have a short and its on and off
 
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Old Dec 3, 2012 | 03:15 PM
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Originally Posted by Doug C.
The connections for #3 at the VC check 1.4 - 1.5 ohms, if I short the meter probes together I get 1.2. So I expect I have a short.
If your meter is set right and has a new battery it should read zero.
Check the meter setting and the battery.
 
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Old Dec 4, 2012 | 06:15 AM
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Originally Posted by Doug C.
...if I short the meter probes together I get 1.2.
I've seen this before, I had to pull my meter apart and re-solder the connections to my lead jacks (on a Fluke meter). You may need new leads, but get the reading real low... like 0 to 0.2 when you short your leads. You can't trust your meter until this is resolved, but I wouldn't risk your IDM until you're sure.

I touch the end of the contacts on the 42-pin connector over the driver-side VC (do not insert probe into connections).

 
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Old Dec 5, 2012 | 10:09 AM
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Got new meter. Was able to zero ohm reading. Checked #3 and got .2-.4 so definitely shorted.

Pulled VC and when I disconnected the harness at the injector the reading went to open. So either there is some kind of fault in the connector at the injector or something else is causing it.

Put in new OEM gasket and harness. Definite difference in quality between the old harness that I got from NAPA and the OEM. OEM connector at the gasket is much beefier and robust. Connector at the injector looks similar but the OEM is a 1/16 inch or so longer than NAPA.

Truck back to running normally so far. Will hold final judgment until I’ve got some miles in.

New IH black CPS should arrive today, will be interesting to see if I can tell any difference in how it runs over using the Ford grey one.
 
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Old Dec 5, 2012 | 10:35 AM
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Originally Posted by Doug C.
Put in new OEM gasket and harness. Definite difference in quality between the old harness that I got from NAPA and the OEM. OEM connector at the gasket is much beefier and robust. Connector at the injector looks similar but the OEM is a 1/16 inch or so longer than NAPA.

Truck back to running normally so far. Will hold final judgment until I’ve got some miles in.

New IH black CPS should arrive today, will be interesting to see if I can tell any difference in how it runs over using the Ford grey one.

Good Job!! The black one idles a little smoother... I recently went from grey to black.
 
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Old Dec 5, 2012 | 10:54 AM
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From: Payson, AZ
Originally Posted by Doug C.
Truck back to running normally so far. Will hold final judgment until I’ve got some miles in.

New IH black CPS should arrive today, will be interesting to see if I can tell any difference in how it runs over using the Ford grey one.
Sounds like you got it sorted out. Good for you.

Where did you get the black CPS? Do you have a link.
 
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Old Dec 5, 2012 | 11:00 AM
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I got it from Pure Diesel Power.

Improved CPS Cam Position Sensor 7.3L Ford Powerstroke Diesel 1876736C91
 
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Old Dec 5, 2012 | 11:23 AM
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Originally Posted by Doug C.
Thanks for the link.

Just so you know it is described as "Improved International CPS" and the part number 1876736C91 does not match
that of the original black CPS. They don't even mention what color it is, just a picture that suggests it is black.


Original Black CPS:


 
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