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6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

03 possibly bad injector ?

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Old Nov 12, 2012 | 08:45 PM
  #1  
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03 possibly bad injector ?

My 03 runs good, starts good, no miss. No codes with AE. Smokes very little cold but once its warm it burns your eyes at an idle or higher rpm and smokes heavy smoke. FICM voltage tests good and shows good with the AE, no EGR, turbo is not blowing oil. Head gaskets are new with studs. Injector Orings and seals are. No bubbles in the fule filter housing when cranked. So I suspect 1 or 2 bad injectors over fueling. I have done multiple power balance tests tests warm and cold and its almost a straight line at idle, I cant test it above idle with the AE. 6 and 7 show a very slight 80-90 RPM increase in the power balance, the rest are flat.

Questions should I replace these two? I cant seem to figure out where I can shut down an injector the AE so I believe that on a 03 it wont let me. I may try to unplug one at a time to see if it smokes less. Any other tests, ways to isolate?
 
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Old Nov 13, 2012 | 05:53 PM
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Bump
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Old Nov 13, 2012 | 07:16 PM
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check icp for oil leaks, check icp connector as a possible sorce of your concern, i do however suspect your on the right track.
 
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Old Nov 13, 2012 | 09:09 PM
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re

I replaced the ICP as it showed signs of oil leaking, but no change in smoking. Funny thing is at first start up it does not smoke as bad as when its warmed up and then it really burns your eyes and smells like fuel very strong.
 
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Old Nov 13, 2012 | 09:19 PM
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then you have an injector going
 
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Old Nov 13, 2012 | 10:15 PM
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There have been several past threads suggesting injectors were his issue ....

https://www.ford-trucks.com/forums/1...ds-and-hg.html

https://www.ford-trucks.com/forums/1...l#post12450323
 
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