Notices
Excursion - King of SUVs 2000 - 2005 Ford Excursion
Sponsored by:
Sponsored by:

Transfer Case Fluid Info

Thread Tools
 
Search this Thread
 
Old Oct 20, 2012 | 04:42 PM
  #1  
HD RULES's Avatar
HD RULES
Thread Starter
|
Senior User
Joined: Feb 2008
Posts: 205
Likes: 0
From: New Jersey
Transfer Case Fluid Info

The truck has 66k miles and winter is coming. Figured it's time to do the under truck work like the transfer case and axles since I'm pretty sure they've never been done before. Looked in the owners manual and see it's 2 quarts (64ozs) to fill the case. Run the truck around to warm it up and get home to do the job. Pop the top plug off and expected the typical small dribble since everyone x case I've done, they fill it to the top of the fill plug. With this one I get a lot more than a dribble. Get the bottom plug off, it really pours out and I think, that looks like a lot more than two quarts. Measure out what's in the pan and it's 3+ quarts. Actually 105 ozs. WTF?!?

I go and ask my neighbor (previous owner) and he never had that stuff serviced. I bought the truck from him with less that 28k miles. So what do you think, put it the way it was or go by the manual??
 
Reply
Old Oct 20, 2012 | 06:11 PM
  #2  
HD RULES's Avatar
HD RULES
Thread Starter
|
Senior User
Joined: Feb 2008
Posts: 205
Likes: 0
From: New Jersey
Maybe from the trans?
 
Reply
Old Oct 21, 2012 | 01:43 PM
  #3  
BEARDOWN's Avatar
BEARDOWN
Senior User
10 Year Member
Joined: Sep 2012
Posts: 336
Likes: 0
From: Wildwood, Illinois
I cant tell you where the extra came from. But I can tell you I just changed mine and got 2.25 quarts out of mine and it took 2.25 quarts to fill it as well.
 
Reply
Old Oct 21, 2012 | 05:35 PM
  #4  
HD RULES's Avatar
HD RULES
Thread Starter
|
Senior User
Joined: Feb 2008
Posts: 205
Likes: 0
From: New Jersey
The neighbor had it sitting for long spells so I'm kinda figuring that it either leaked into the X case during those long sits prior to the rebuild or the rear main seal is leaking into it now. I'll check it in a few weeks to see if it goes above the fill plug.
 
Reply
Old Oct 21, 2012 | 05:50 PM
  #5  
Monsta's Avatar
Monsta
Sit. Stay.
Joined: Oct 2001
Posts: 18,308
Likes: 20
From: Washington State
Club FTE Silver Member

As far as I know there is no possible way for the transmission fluid to work it's way into the transfer case. It'll be interesting to see what you find in a couple of weeks.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Rob89
1999 - 2016 Super Duty
8
Jul 2, 2019 07:45 AM
Jason T
1997 - 2006 Expedition & Navigator
7
Jan 6, 2015 02:04 PM
bruno2
1980 - 1986 Bullnose F100, F150 & Larger F-Series Trucks
5
Dec 22, 2013 03:28 PM
RandB
Aerostar
4
Mar 17, 2012 01:35 PM
holocbr
Clutch, Transmission, Differential, Axle & Transfer Case
5
Feb 2, 2006 10:01 AM




All times are GMT -5. The time now is 10:39 PM.

story-0
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-1
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-2
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-3
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-4
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-5
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-6
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE
story-7
Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

Slideshow: Ranking the 5 things owners love about their Super Duty and 5 things they don't

By Joe Kucinski | 2026-04-29 16:36:49


VIEW MORE
story-8
Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

Slideshow: Ranking all 12 Ford truck engines available in 2026.

By Michael S. Palmer | 2026-04-22 13:32:20


VIEW MORE
story-9
The Best F-150 Deal of Every Trim Level (XL through Raptor)

Slideshow: The best Ford F-150 deal for every trim level (XL through Raptor)

By Joe Kucinski | 2026-04-21 15:59:01


VIEW MORE