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Alright, having issues with the blower motor, or the heater box, not sure which.
So when I have the heat on in my truck, on Vent, driving down the road it will occasionally switch over to Defrost on it's own. Then it will eventually switch back to Vent, and so on. Also what it is doing is now when I have the air turned OFF, it is blowing air on the Floor, and Defrost at the same time. Was wondering why it was staying warm in my truck with the air off!
Vacuum leak. The vent system runs on vacuum, and if there is no vacuum, it defaults to defrost. Check the vacuum line going in the air box over the blower motor.
One of them vacuum lines (not the one in the picture but the one that goes to the vent selector valve from the engine intake manifold) has a check valve in it. If that valve is missing or the line's split/crumbling where it connects to the valve (and especially if you've also ditched the vacuum accumulator) then when you give it much more than half throttle you'll dump all the vacuum from the vent controls and end up in defrost.
Unhook the vacuum line from the check valve in the photo below and use a hand vacuum pump and see if you can pump it to a vacuum.
Also check the vacuum hose going to the check valve at idle and see if there is vacuum on it.