Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

Wicked Wheel Install

Thread Tools
 
Search this Thread
 
Old Sep 14, 2012 | 09:36 PM
  #16  
Shake-N-Bake's Avatar
Shake-N-Bake
Post Fiend
Joined: Sep 2003
Posts: 6,096
Likes: 26
From: Mesa AZ
Club FTE Silver Member

Originally Posted by woodnthings
You can replace the wheel without removing the turbo. It is better to pull the turbo and not use an impact to break the wheel free. Holding the turbine wheel with vice-grips and using a wrench on the wheel is safer. Like Peter stated it just rules out the "murphy factor".
Thanks Ken.

The really funny part is if instructions that came with my wheels were to say "...remove the turbo...", then I would have pulled it off the truck and placed it on the bench and then used the impact anyway. grabbing a hold of the other end would have never crossed my mind because I wouldn't have known it would work. Does the turbine wheel have reverse threads?
 
Reply
Old Sep 14, 2012 | 11:36 PM
  #17  
BigAlsPSD's Avatar
BigAlsPSD
Post Fiend
Joined: May 2009
Posts: 5,470
Likes: 3
From: Pea Ridge, AR
Club FTE Gold Member
Originally Posted by Atc210
Oh now you tell me about the resistors from Radio Shack, LOL. I am currently using them for the EBPV and the AIH delete. Well, so fare they are doing the job. I was going to try and pull the EBPV solenoid from the old pedestal and just plug it back in and fasten it up in the valley some were. Is that doable to keep the CEL off? I dont want to use the resistors if there is no need.

Also I am glad you brought up the turbo mounting bolts as I was wondering if they needed to be replaced. What about all the little 12 point bolts that hold the ends of turbo on, do they need to be replaced also?
You could use any configuration of resistors you like. For this EBPV actuator though 1 Watt is recommended, so series parallel would be your friend, by that I mean for instance 2 1/2 watt 470 ohm resistors in parallel with another set of 2 1/2 watt 470 ohm resistors in series. Easiest if you can find a 1 watt though. It's just a soft code anyway.
 
Reply
Old Sep 14, 2012 | 11:38 PM
  #18  
BigAlsPSD's Avatar
BigAlsPSD
Post Fiend
Joined: May 2009
Posts: 5,470
Likes: 3
From: Pea Ridge, AR
Club FTE Gold Member
Originally Posted by Shake-N-Bake
Thanks Ken.

The really funny part is if instructions that came with my wheels were to say "...remove the turbo...", then I would have pulled it off the truck and placed it on the bench and then used the impact anyway. grabbing a hold of the other end would have never crossed my mind because I wouldn't have known it would work. Does the turbine wheel have reverse threads?
It's not threaded actually.
 
Reply
Old Sep 16, 2012 | 11:18 PM
  #19  
woodnthings's Avatar
woodnthings
Cargo Master
15 Year Member
Photogenic
Joined: May 2010
Posts: 3,047
Likes: 9
From: Snohomish, WA
Club FTE Silver Member

Originally Posted by 1fixitman
Good luck with the wrench and vice grips. If you take even a small amount of that turbo wheel shaft off with the vice grips then it can get out of balance. It only spins somewhere in the 30,000 rpm range. To each thier own.
When using Vice-Grip brand pliers I do not have any issues holding the turbine wheel for removal. You can damage the compressor wheel more using an impact as the flats the socket bites into is pretty soft.
 
Reply
Old Sep 16, 2012 | 11:26 PM
  #20  
1fixitman's Avatar
1fixitman
Laughing Gas
Joined: Aug 2012
Posts: 915
Likes: 3
From: Palatka, FL
Resistor install.
https://www.ford-trucks.com/forums/1...e-install.html
 
Reply
Old Sep 16, 2012 | 11:49 PM
  #21  
timmyboy76's Avatar
timmyboy76
Lead Driver
Joined: Sep 2010
Posts: 7,793
Likes: 50
first w.w i installed, my turbo blew up 3 months later. Ended up being that the wheel didnt "seat" the shaft correctly..(wheel was flush with shaft instead of shaft protruding thru it). Second wheel i installed, turbo was out, and seemed that the wheel had wrong threads. So, i "chased" the threads using the shaft, holding exhaust wheel, then backed ur off, rebuilt turbo, then installed wheel again. So far so good, with shaft protruding about 1/4in outta wheel.
 
Reply
Old Sep 17, 2012 | 11:21 AM
  #22  
HH60FE's Avatar
HH60FE
Posting Guru
Joined: Jun 2008
Posts: 1,037
Likes: 0
From: Albuquerque
If it helps, I used a screwdriver wrapped in a bunch of ductape to hold the compressor wheel, then just backed the nut off w an impact gun. Worked like a champ and no damage.
 
Reply
Old Sep 17, 2012 | 05:46 PM
  #23  
Atc210's Avatar
Atc210
Thread Starter
|
Tuned
15 Year Member
Photogenic
Joined: Sep 2010
Posts: 424
Likes: 5
From: Missouri
Thanks for all the replys, I just finished the job without removing the turbo. It was pretty straight forward and easier then I thought. Only took a little over an hour.

I am glad that I did it this way becouse I didn't want to spen the money to rebuild the stock turbo. Having said that I did find side to side play on the compressor shaft, about 1/16 of inch or less. So it sounds like its about time for either a rebuild or new turbo.

It does spool up faster and sounds like a dental drill when when I get on it. =0). No in your seat improvements in power which I expected.

If this lasts a year or so I plan to get the gp38r bb or their is another one I found without bb for 950. Sorry cant remember the name. I travel a lot in the ex and don't want the cab to have a lot of motor noise inside.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Old Sep 17, 2012 | 06:25 PM
  #24  
BigAlsPSD's Avatar
BigAlsPSD
Post Fiend
Joined: May 2009
Posts: 5,470
Likes: 3
From: Pea Ridge, AR
Club FTE Gold Member
Originally Posted by Atc210
Thanks for all the replys, I just finished the job without removing the turbo. It was pretty straight forward and easier then I thought. Only took a little over an hour.

I am glad that I did it this way becouse I didn't want to spen the money to rebuild the stock turbo. Having said that I did find side to side play on the compressor shaft, about 1/16 of inch or less. So it sounds like its about time for either a rebuild or new turbo.

It does spool up faster and sounds like a dental drill when when I get on it. =0). No in your seat improvements in power which I expected.

If this lasts a year or so I plan to get the gp38r bb or their is another one I found without bb for 950. Sorry cant remember the name. I travel a lot in the ex and don't want the cab to have a lot of motor noise inside.
You wouldn't have had to rebuild the turbo if you removed it.

Glad you got it though.

As for the play side to side is normal, as long as it isn't hitting the housing. In and out play is where there should be none.
 
Reply
Old Sep 17, 2012 | 06:26 PM
  #25  
Atc210's Avatar
Atc210
Thread Starter
|
Tuned
15 Year Member
Photogenic
Joined: Sep 2010
Posts: 424
Likes: 5
From: Missouri
When I am ready to rebuild the stock turbo or replace it this thread will be a good refresher on what I should do. Hopefully my turbo will last longer then 3 months! That scares me!
 
Reply
Old Sep 17, 2012 | 06:30 PM
  #26  
Atc210's Avatar
Atc210
Thread Starter
|
Tuned
15 Year Member
Photogenic
Joined: Sep 2010
Posts: 424
Likes: 5
From: Missouri
Just read your post on the side to side play, that makes feel better as their was no in and out play at all. =0)
 
Reply
Old Sep 17, 2012 | 06:46 PM
  #27  
Shake-N-Bake's Avatar
Shake-N-Bake
Post Fiend
Joined: Sep 2003
Posts: 6,096
Likes: 26
From: Mesa AZ
Club FTE Silver Member

Originally Posted by BigAlsPSD
It's not threaded actually.
Thanks....goes to show you how many times I've been inside these turbos (zero...).

So, with the EBPV housing removed, are you able to grab a hold of the turbine wheel hub and hold it still or is there another method to keep the shaft from turning?
 
Reply
Old Sep 17, 2012 | 08:39 PM
  #28  
BigAlsPSD's Avatar
BigAlsPSD
Post Fiend
Joined: May 2009
Posts: 5,470
Likes: 3
From: Pea Ridge, AR
Club FTE Gold Member
Originally Posted by Shake-N-Bake
Thanks....goes to show you how many times I've been inside these turbos (zero...).

So, with the EBPV housing removed, are you able to grab a hold of the turbine wheel hub and hold it still or is there another method to keep the shaft from turning?
The turbine blades are a lot stronger than you might think.

Personally I just use a an old insulated screwdriver or tape wrapped down between the turbine blades, and then a wrench or socket on the compressor wheel, which isn't terribly tight if in good shape.
 
Reply
Old Sep 17, 2012 | 08:49 PM
  #29  
Pitcrw6's Avatar
Pitcrw6
Logistics Pro
15 Year Member
Liked
Loved
Community Favorite
Joined: Apr 2010
Posts: 4,446
Likes: 25
From: Panama City, FL
Club FTE Gold Member
I used a piece of wood. Soft enough to wear it wont harm the blades but strong enough to hold the blades for breaking torque or retorquing.
 
Reply
Old Sep 17, 2012 | 08:50 PM
  #30  
SkySkiJason's Avatar
SkySkiJason
Hotshot
Joined: Jul 2008
Posts: 12,782
Likes: 2,142
From: N.GA Mountains
Club FTE Gold Member
Originally Posted by Atc210

It does spool up faster and sounds like a dental drill when when I get on it. =0). No in your seat improvements in power which I expected.

If this lasts a year or so I plan to get the gp38r bb or their is another one I found without bb for 950. Sorry cant remember the name. I travel a lot in the ex and don't want the cab to have a lot of motor noise inside.
There won't be a SOTP improvement - this wheel moves less air than a stock wheel... Its a downgrade unless you have a surge problem - then its just a bandaid.

The 38R is absolutely ridiculously obnoxious. After 50k miles I almost hate the damn thing. I ran an AIS intake in front of it for awhile and it was quite tolerable, but I could suck the filter minder into the red at will and subsequently was pulling oil out of the engine thru the CCV. Back to the 6637 and the SCREAM... In between the buildings in a place like NYC, it sounds like a cat-in-blender with straight-piped stock exhaust and the windows down - the rest of the time it goes from a LOUD vacuum sound to a LOUD whistle every time the truck hits a small grade. It is downright punishing towing here in the mountains... Some people like this??

For about the same $$ as Int'l up-pipes and (current price of) 38R, I wish I woulda got a T4 kit and an S366 or similar charger...
 
Reply



All times are GMT -5. The time now is 11:04 PM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE