Notices
Pre-Power Stroke Diesel (7.3L IDI & 6.9L) Diesel Topics Only

my limp mode situation

Thread Tools
 
Search this Thread
 
Old Sep 6, 2012 | 04:00 PM
  #1  
forddieselnewb's Avatar
forddieselnewb
Thread Starter
|
New User
Joined: Sep 2012
Posts: 18
Likes: 0
my limp mode situation

so i bought a 1990 f250 a week ago and it just went into limp mode, i pulled the codes and it said 23,23,1,68,68 found out im supposed to hold down the throttle when testing or 23 will automatically pop up so did that and its gone. my question is 68 means overheating thinking it might be the temp sensor in the solinoid pack but when i went to pull the connector to test it it has water and a real thick black sticky tar like stuff in it. this is a problem? to give some back story on it the speed sensor was just changed and the speedo is still bouncey, the tach dosent work at idle and the wires coming out of the tach sensor or rpm sensor are bare and grounding. now keep in mind the truck runs great but it just keeps going into limp mode. WHAT SHOULD BE MY FIRST ORDER OF ACTION? thanks....
 
Reply
Old Sep 6, 2012 | 05:00 PM
  #2  
FORDF250HDXLT's Avatar
FORDF250HDXLT
Fleet Owner
Joined: Jul 2006
Posts: 20,361
Likes: 822
From: Mi'kma'ki
yes.water and or "tar type stuff" in any of the trans connector plugs is a major problem.
your first plan of action is pulling all the trans connectors that you can find,cleaning them up really,really well with brake cleaner,followed by a healthy dose of dialectic grease.repair anything at all with corrosion,or stripped/damaged wires.
then it's code test time again.you can get false codes if your ecm can't get a proper,clean signal from the stuff it relies on.

which connector exactly did you find the water in? the MLPS? the one,mid way on the trans,on the drivers side?
there is a newer revised connector to resolve this.this should be done.
edit,nah i guess your talking about the solenoid pack plug,or the ecm plug for issues with the tot.still,making sure of the mlps for preventive,along with all the others is a very,very good idea on these older trucks.
 
Reply
Old Sep 6, 2012 | 07:23 PM
  #3  
forddieselnewb's Avatar
forddieselnewb
Thread Starter
|
New User
Joined: Sep 2012
Posts: 18
Likes: 0
Question

yes i am talking about the solenoid pack plug , i was just wondering if maybe the black sticky tar like stuff was some burnt up dialectric grease if possible, another thing is should i give it all a good cleaning , reset codes and go for another test drive ? and could the speedometer still being bouncey mean that i still need to replace the vss again or could other things trigger it to be bouncey?
 
Reply
Old Sep 6, 2012 | 07:45 PM
  #4  
FORDF250HDXLT's Avatar
FORDF250HDXLT
Fleet Owner
Joined: Jul 2006
Posts: 20,361
Likes: 822
From: Mi'kma'ki
that's normally from a dirty signal.pull it out from the rear,and wipe it off.while there,also pull the fill plug and clean off the magnet so more sticks to that instead of the vss.
could be a failing vss,but likely just needs to be cleaned.
every 100k the rear should be flushed.so if it's passed due anyway.....

i missed the info about vss and the tach.my bad.
well the vss i just explained,but since it's new,and if you pull it and it's clean,it could be a failing psom.
the tach sensor signal needs to be clean.try to repair the wires the best you can.sounds like some liquid electrical tape may be in order.
anything at all where you know for sure you have a dirty signal will need to be addressed before worrying about other things.
the tach and speedo need to work flawlessly.the trans ecm needs these clean signals or it doesn't know what to do,and will go going into limp.
no connections can be anything short of spotless.do the best possible job you can repairing anything like this,because it can be the difference between a beginning of constant hassles,or many years issue free if addressed properly.
 
Reply
Old Sep 7, 2012 | 07:43 PM
  #5  
forddieselnewb's Avatar
forddieselnewb
Thread Starter
|
New User
Joined: Sep 2012
Posts: 18
Likes: 0
ok so i cleaned my connections , flushed my rear diff and took the solenoid pack out and took it up to a pretty reputable trans shop.. they sold me a used pack for 50 bucks and also pointed out that the one in the tranny was from a 98 e4od, he said the electronics were different and would alm ost gaurantee that it would send mixed signals to the brain. also pointed out that the one that was in there had a larger hole in the wire harness connector witch would explain all the junk that got inside there. it seems to make sense so tomarrow i will install the new one and give it a test run. i also put liquid tape on the rpm sensor as you recomended.
 
Reply
Old Sep 7, 2012 | 11:26 PM
  #6  
rolape2's Avatar
rolape2
Senior User
Joined: Sep 2008
Posts: 318
Likes: 1
From: Portage Des Sioux, Mo
You should have a cable off the transmission or transfer case to feed the speedometer up to '91. The VSS should not affect the speedo. Try using some liquid electrical tape on the wires on the Tach sender. It worked on mine. I believe the tach not working will cause your trans to have issues. I would start there. I personally don't have the E4OD (YET) but others have said tach will affect trans.
 
Reply
Old Sep 7, 2012 | 11:40 PM
  #7  
bduemig's Avatar
bduemig
Senior User
Joined: Jul 2010
Posts: 170
Likes: 0
From: Western SD
Originally Posted by rolape2
I personally don't have the E4OD (YET) but others have said tach will affect trans.
When I bought my F-250, the tach was jumping about 500 RPM and it caused my od light to flash and had a surge that felt like a gasser that was losing spark. It didn't go into limp mode though.

Changed the RPM sensor and runs great and OD light stopped flashing.
 
Reply
Old Sep 8, 2012 | 04:57 PM
  #8  
forddieselnewb's Avatar
forddieselnewb
Thread Starter
|
New User
Joined: Sep 2012
Posts: 18
Likes: 0
ok so i replaced the sol pack, cleaned out connectors and it dose not seem to be overheating or going into limp mode but it still shifts funny i get on the freeway and i will feel it shift 3 times. i think its not going into first gear. the rpm gauge doesnt work that well, it drops out and the speedo needle is still shakey and conall over the place the cruse control dosent work and the tps at warm idle engine off is at 1.7 and 9. somthing wot. which i think has somthing to do with it. tps is black one and i have not replaced the tach sensor just hit it with some liquid elec tape.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-1

Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-2

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-3

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-4

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-5

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-6

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-7

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-8

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-9

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
Old Sep 8, 2012 | 05:00 PM
  #9  
FORDF250HDXLT's Avatar
FORDF250HDXLT
Fleet Owner
Joined: Jul 2006
Posts: 20,361
Likes: 822
From: Mi'kma'ki
sounds like now you need to fix the tach sensor.replace if need be.this has to work flawlessly.
the tps is obviously out of range.if it has over 50k miles on it,replace and set that to specs.1.2 idle/4.5 WOT
lastly,you'll need to correct the vss/psom issue.doh.disregard the "psom" a '90 doesn't have one.rolape is correct there.second time i messed up about the vss.im so used to the 9th gen,my bad on that.
 
Reply
Old Sep 8, 2012 | 08:11 PM
  #10  
bduemig's Avatar
bduemig
Senior User
Joined: Jul 2010
Posts: 170
Likes: 0
From: Western SD
Originally Posted by forddieselnewb
the tps at warm idle engine off is at 1.7 and 9. somthing wot. which i think has somthing to do with it. tps is black one and i have not replaced the tach sensor just hit it with some liquid elec tape.
There is a technical bulletin (186a) on the TPS and it recommends replacing it at 50K. it talks about it causing transmission problems because it sends the throttle info for trans shifting. I also believe it was recommended to change from the black one to a gray one to prevent problems.

According to the bulletin, the black one has a very high failure rate.

https://www.ford-trucks.com/forums/1...?highlight=tps
 
Reply
Old Sep 9, 2012 | 09:38 AM
  #11  
Forddiesel17's Avatar
Forddiesel17
Tuned
Joined: Jan 2011
Posts: 271
Likes: 0
From: Bluffton, IN
Fordf250 what is the psom? We have a 94 idi with the e4od and it will flash the od light and if you smack the dash it will go away and shift normal. What's are problem here? Not to hijack the thread.
 
Reply
Old Sep 9, 2012 | 01:37 PM
  #12  
FORDF250HDXLT's Avatar
FORDF250HDXLT
Fleet Owner
Joined: Jul 2006
Posts: 20,361
Likes: 822
From: Mi'kma'ki
Originally Posted by Forddiesel17
Fordf250 what is the psom? We have a 94 idi with the e4od and it will flash the od light and if you smack the dash it will go away and shift normal. What's are problem here? Not to hijack the thread.
your issue is probably the PSOM (Programmable Speedometer/Odometer Module) in your case.
see how to fix it here:
https://www.ford-trucks.com/forums/1...highlight=psom


 
Reply
Old Sep 9, 2012 | 01:39 PM
  #13  
forddieselnewb's Avatar
forddieselnewb
Thread Starter
|
New User
Joined: Sep 2012
Posts: 18
Likes: 0
ok so i am replacing the tps today. i also tested my mlps and that is way out of wack so i will replace that tomarrrow. the tach sensor i will when i can get it.. also forgot to mention that the instrument cluster gear indicator dose not work at all so that and the fact that the rmp and speed gauges in it arent working right is? this posible that the cluster is bad ? and if it is can this cause problems ? just going through everything i plan on haveing this truck along time so if the parts need to be replaced i will do it
 
Reply
Old Sep 9, 2012 | 02:00 PM
  #14  
FORDF250HDXLT's Avatar
FORDF250HDXLT
Fleet Owner
Joined: Jul 2006
Posts: 20,361
Likes: 822
From: Mi'kma'ki
forddieselnewb,
forget about what i said with your 1990 and the psom and vss.
the sensor in your rear axle is just used for the ABS.i messed up there.follow rolape2's info about tracing down your speedo issues.im not familiar with pre '92's.

your first course of action is seeing to the basics.
making sure the TPS is fresh,set within specs.
making sure you have a working speedometer.
making sure you have a working tachometer.
resolve any issues with your MLPS.
inspect,clean,and grease any and all trans connecters you find,and then see what is left for issues (if any) still after taking care of your obvious ones.
you have too many known issues going on right now to pinpoint anything further.best to get them taking care of first.






.................
lets go pats!!
 
Reply
Old Sep 9, 2012 | 03:08 PM
  #15  
ford trans tech's Avatar
ford trans tech
Elder User
Joined: Aug 2007
Posts: 728
Likes: 0
remove the speedo cable and lube it . a binding cable causes the speedo fluctuation but also causes a glitching signal from the vss , the one located in the extension housing.
fipl sensor (also known as the tp) must work flawless from a sweep at idle of about 1.0 volts to 4.5 at wot and be smooth .
the tach sensor is bad , it is the processors only way of knowing engine rpm for shift strategy
the solenoid pack is curious teh connector on the 90 should not have been able to plug into the 98.
also if it had a late model solenodi pack that was designed for a modulated torque converter , i can promise you the torque converter clutch driver in the pcm has been fried.
the off/on torque converter feature of the early e4od has a solenoid with high resistance
of say 20 ohm,s and was turned on continuously during converter lockup.
the later modulated solenoid had a resistance of around 5 ohm,s and was pulsed by the pcm so it had a fast response time and by pulsing the circuit it allowed the driver not to overheat.
so if you place a late solenoid in an early truck it fry,s the psm driver circuit
 
Reply



All times are GMT -5. The time now is 11:48 AM.

story-0
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 09:39:23


VIEW MORE
story-1
Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-05-30 18:33:59


VIEW MORE
story-2
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-3
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-4
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-5
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-6
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-7
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-8
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-9
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE