Notices
6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

Injector Problem?

Thread Tools
 
Search this Thread
 
Old Aug 14, 2012 | 10:24 PM
  #1  
chewedtoothpick's Avatar
chewedtoothpick
Thread Starter
|
Mountain Pass
Joined: Jul 2009
Posts: 234
Likes: 4
From: Northern Colorado
Injector Problem?

Starting this weekend while I was towing my heavy old fiver, while I was going uphill the truck started to run really rough - as if it was missing. My deltas didn't even exceed 20deg while climing a 9 mile 7% grade with the EOT topping around 232 as the highest between ECT/EOT/Trans, so I don't think it's anything to do with cooling.

Since then, the truck starts perfect as always, and runs nice while warming up,. but as soon as it goes into gear, it runs rough - again as if it's consistently missing. It gets better the less the engine is loaded (runs VERY rough when in OD and cruising about 60-65.)

When I check fault log, I get my usual 0401 (which I am rather confident is due to sensor since I've replaced the valve and it still comes on randomly when there is EGR demand) and a grey code citing cyl5 misfire count.

ICM is rather consistent between 47.5 and 48.5v, with trip over trip averages at 47.93v over the three logs I looked at (from the ECM through Torque.)

Am I correct in figuring it's my cyl5 injector? How else can I test? If I do go working on that (I think I will do it myself, I figure that I can get it done in about 4 hrs being my first time screwing with the injectors) what else should I do at that time?

All Advice is appreciated.

More details:
Engine oil / filter has approx 66 hours (~3000mi) on it, and looks good quality for that many hours.
Transmission oil looks surprisingly clean, has at least 35k mi (how many miles I've put on it in the year I've owned it) - not sure when was last changed, but will change it in the next few months.
Fuel filter has about 166 hours (~7500mi) and will be changed with oil in 34 hrs.
Haven't checked fuel pressure yet - will try to get to that this week before trying injector this weekend.
 
Reply
Old Aug 14, 2012 | 11:16 PM
  #2  
BLADE35's Avatar
BLADE35
Hotshot
15 Year Member
Liked
Joined: Apr 2010
Posts: 19,055
Likes: 235
From: Saratoga Springs,UT
Shure does have the symtoms of bad inject

REPEAT INJECTOR DIAGNOSTIC TIPS
http://www.forddoctorsdts.com/techni...orTechTips.pdf
COMPRESSION BUBBLE TEST
DTS Articles - Compression Bubble Test
BALLON TEST
DTS Articles - The Balloon Test


you can also pull inject and vac test it
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Mowing Man
1999 - 2003 7.3L Power Stroke Diesel
13
Mar 19, 2021 12:36 AM
Super_21
1999 - 2016 Super Duty
6
Nov 8, 2016 09:24 AM
jlo84truck
6.0L Power Stroke Diesel
6
Dec 1, 2013 11:12 PM
caere
6.0L Power Stroke Diesel
57
Jun 12, 2011 08:19 PM
fixitman1310
1994.5 - 1997 7.3L Power Stroke Diesel
4
Apr 15, 2010 07:43 PM




All times are GMT -5. The time now is 08:33 AM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE