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6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

2005 6.0 Problems

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Old Aug 5, 2012 | 02:34 PM
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Post 2005 6.0 Problems

About a year ago i had a jeasper shortblock rebuild installed,($10,000) at that time i had the headbolts upgraded and egr delete kit installed. The intaller used the original heads and and injectors. Im not sure if new lifters came with the rebuild or not. The engine ran fine for 50,000 miles and #3 bent two push roads and broke the rocker arm. I had the installer diagnose and repair. The engine went about 1500 miles and #3 did it again. This time i carreid it to the ford dealer who tore it down and concluded that #3 lift had malfuntioned and caused a mutlitude of problems, POSSIBLY damaging the cam. They wanted $17,000 to do a complete long block install and $14,000 for another short block.
My question is how difficlut is it for and old gas engine mechanic to rebuild this engine at a resonable and effective cost.
What should i be aware of?
Is there a good reference manual for step by step 6.0 rebuilding. I can do a gas engine in my sleep but diesels are a new territorty for me.
At this point i just want to patch the engine up in order to get rid of it.
Any help wil be greatly appreciated
 
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Old Aug 5, 2012 | 02:46 PM
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Welcome to FTE Sstrans In reality, anyone can rebuild the engine, the only hold up is special tools you may have to beg, borrow or buy for a few things.

You may have cam damage, may not. The needle bearings will make their way down to the oil pan and can be picked up by the lower oil pump. If this happens, the front lower (low pressure oil pump) LPOP will be damaged which is housed in the front cover.

Let us know what damage is suspected, and we can steer you from that information.
 
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Old Aug 5, 2012 | 02:51 PM
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Part 2: You will find a wealth of information in our Tech Folder located at the top of this Forum. Here are a few manuals in PDF for you to look over.
 
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Old Aug 5, 2012 | 04:34 PM
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sounds like the lifter is stuck and the valve is open and the Piston hits the valve and breaks everything

Look around you can get a short block for 5K-8K maybe even a long block

read this

Repairing a Failed Lifter dont sound to Fun

https://www.ford-trucks.com/forums/1...l#post12028584


Here^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^
 
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Old Aug 5, 2012 | 09:08 PM
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6.0 problems

i guess at this point in need to pull the heads and see what damage actually exist. So far i have only gone by what the dealer has told me.
If in fact the lifter is stuck, im assuming that the probability that the valve has been damaged is pretty good. What about damage to the cam?
Just trying to et teh darn thing patched up enough to get rid of it. This darn 6.0 has been NOTHING but problems since i have had it
 
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Old Aug 5, 2012 | 09:24 PM
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From the repeat Failures Im betting the camshaft Lobe is Jacked up sorrey hope Im wrong

and to Inspect it the whole engine has to come apart

Its about the First peice installed so its going to be the Last peice out

The best thing is probably to try and find another Moter for it and put that in
 
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Old Aug 5, 2012 | 09:33 PM
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yep. sounds too far in and too much trouble to be going in there. but i guess if u wan to keep the vehicle, u could turn it into a project truck and work on it bit by bit til u get it up again.

rebuilt motor again?
 
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