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Old Jul 1, 2012 | 02:20 PM
  #1  
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V10SD
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Guys with Headers

About to take the plunge and replace the manifolds as the studs are starting to break. I have found numerous threads and looks like Banks, Thorley, & Hedmann are my only choices. Any additional opinions on these? Also did you use the studs supplied in the kit or go with the some type of locking bolt? Any continuing problems with exhaust leaks? Opinion and advice is appreciated. Will be going on a 2003 C/C
 
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Old Jul 1, 2012 | 06:42 PM
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I have the Thorley headers for a while now, been at least 4 years probably. I used all the bolts and gaskets that came with the kit but replaced the 2 steel ubolt exhaust clamps with stainless ones. Expect to have to tighten the bolts a couple times after install but that is about it. Overall I am happy with them and happy with the power increase as well.

Banks are good headers and cream of the crop, plus they are stainless so they resist rust better. Hedmanns seem to be doing well except for some reported issues with leaks where the header bolts to the y-pipe.
 
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Old Jul 1, 2012 | 11:50 PM
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I'm sure you've seen my Hedman install thread. I used the hardware that came with the kit. So far, I haven't had any problems with the manifold bolts. But, I have had to tighten the header to Y-pipe bolts three times, the last of which was just last week. If I have time this week, I'm going to email Hedman and see what they say about it.
 
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Old Jul 2, 2012 | 08:53 AM
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Originally Posted by ak-angler
I'm sure you've seen my Hedman install thread. I used the hardware that came with the kit. So far, I haven't had any problems with the manifold bolts. But, I have had to tighten the header to Y-pipe bolts three times, the last of which was just last week. If I have time this week, I'm going to email Hedman and see what they say about it.
Let me know how that works out - I've had to tighten them every few weeks since the install. I recently found grade-8 bolts with the flange-heads (or whatever you call 'em) and flanged nuts and they seem to be holding - The supplied bolts were actually bending and the collector ring was bending with them.

I do have some missing hangers since my Magnaflow install, so I think the exhaust torquing is causing the driver's side collector to get a lot of pulling action, leading to the rings bending. But since the grade-8s have the flanged heads and nuts, the rings can't bend a hole lot anymore.

HOWEVER - overall, love the quality of the Hedman's. Silver coating is still on, looking great, lots of stop-and-go driving, so they do get hot. Used the supplied hardware for the head-to-header flange, supplied gaskets, and anti-seized the bolts. Checked the torque on those bolts every few days for a few months, just to make sure, and nothing has loosened up - except those collectors, and mainly the driver's side.
 
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Old Jul 6, 2012 | 11:15 AM
  #5  
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i've had banks on my 2001 for over 11 years and not single issue, never a leak or even a re-tighten. the 2 piece y-pipe is a huge advantage over the others that don't offer it, easy to line up and do not stress the headers when tightening things up. by the way, did the install in my driveway and no issues

good luck sir!
 
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Old Jul 7, 2012 | 05:00 PM
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Good info guys, I will probably go with Banks and just use the supplied hardware. I know they are expensive but the investment looks to be worth it. May go ahead and just replace everything from the headers back as I plan on keeping the truck for a long time to come. Let you guys know how it goes once the deed is done.
Thanks
 
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Old Jul 15, 2012 | 09:53 PM
  #7  
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kas83
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From: Plover, WI
Originally Posted by V10SD
Good info guys, I will probably go with Banks and just use the supplied hardware. I know they are expensive but the investment looks to be worth it. May go ahead and just replace everything from the headers back as I plan on keeping the truck for a long time to come. Let you guys know how it goes once the deed is done.
Thanks
I'm in the same boat, and am thinking along the same lines. In fact, I would have the Banks headers on my 00 if the planetary in the trans hadn't gone out. Also, don't buy them online. Find a nearby Banks authorized dealer and get the over-the-counter non-advertised price. You'll have to pay sales tax, but it'll still be cheaper than any deal online.
 
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