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Removing Injector

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Old Apr 25, 2012 | 07:40 PM
  #31  
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Originally Posted by MC333
I think my rear passenger side injector will not clear whatever box is sitting adjacent to the engine valve. If this is the heater box, how do you remove the vacuum reservoir? I didn't see any bolts fastening it, so tried to pry with a screwdriver. I got one corner up, but met alot of resistance and didnt want to break anything. I'll take a picture and link it if that will help. Going to get working on the other injectors for now, but will have to cross this road eventually to get that last injector out. Any help is appreciated.
Originally Posted by JonathanN
The reservoir is attached to the side of the heater box with a couple screws. I had to pull the insulation off the heater off first... But the injectors WILL clear.
here are some pics that surely help you:

 
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Old Apr 25, 2012 | 07:43 PM
  #32  
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Sweet, man!
 
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Old Apr 25, 2012 | 10:20 PM
  #33  
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Here's a couple of pictures of my engine above that #7 injector. The first is slightly zoomed out, you can see the #7 injector at the back:



and a bit closer up:



In this latter picture I drew a few arrows to point some aspects of this box. The red arrows show the only real seam on it - but no bolts to hold it down. The green arrow shows a moderately loose corner that I was able to get a screwdriver blade under - hoping it just popped out - but met more resistance than I thought was wise to force.

At this point I have swapped out injectors 1, 3, and 5 with rebuilt ones, but try as I might I couldn't get #7 past that box. Tried removing the top hold down bolt on the injector - but no luck there. Need a few more millimeters clearance, but it looks like removing that box will be essential.

So - any thoughts on how to get that out given that it doesn't have bolts?

The body of my truck is a 92 (with 97 engine, trans, differentials and suspension), so it might be a different part from the 92 vehicle.

Thanks in advance!
 
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Old Apr 25, 2012 | 10:34 PM
  #34  
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Nope, it's the same. There's a little reservoir on the motor-side of the heater box that's about 5x10" and it has two screws in it. Just remove that reservoir and you'll clear.
 
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Old Apr 25, 2012 | 10:37 PM
  #35  
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Woah, nm my last post... It is different. The PBS trucks have a removable reservoir. Must be for that very reason. You're gonna have to figure out how to move that box over somehow.
 
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Old Apr 25, 2012 | 10:38 PM
  #36  
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Hmmm... If you go through the trouble to get box free and/or out, might wanna think about converting to the later housing so that you don't have this issue later on.
 
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Old Apr 25, 2012 | 10:50 PM
  #37  
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If I have to remove the heater box I may look into replacing that - if it turns out the reservoir is indeed difficult to remove. If its easy to remove, probably won't need to. I just was hoping someone who knew what they were doing might stroll by and give me a heads-up before I break something
 
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Old Apr 25, 2012 | 10:53 PM
  #38  
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The kicker is that injector #7 looks like it has a busted wire harness housing, and if it is indeed getting signal at the moment, it may not for long.

Not that I'd want to leave one old injector with 7 spankin new ones, but still.
 
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Old Apr 25, 2012 | 11:11 PM
  #39  
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Take a scrapper and work it around the little box it will pop off its glued on
 
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Old Apr 25, 2012 | 11:27 PM
  #40  
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Thanks Mike. Do you recommend glueing it when I put it back on, or will it snap back in place and hold and operate ok without the glue?
 
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Old Apr 26, 2012 | 08:28 AM
  #41  
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Arrow

Originally Posted by MC333
Here's a couple of pictures of my engine above that #7 injector. The first is slightly zoomed out, you can see the #7 injector at the back:



and a bit closer up:



In this latter picture I drew a few arrows to point some aspects of this box. The red arrows show the only real seam on it - but no bolts to hold it down. The green arrow shows a moderately loose corner that I was able to get a screwdriver blade under - hoping it just popped out - but met more resistance than I thought was wise to force.

At this point I have swapped out injectors 1, 3, and 5 with rebuilt ones, but try as I might I couldn't get #7 past that box. Tried removing the top hold down bolt on the injector - but no luck there. Need a few more millimeters clearance, but it looks like removing that box will be essential.

So - any thoughts on how to get that out given that it doesn't have bolts?

The body of my truck is a 92 (with 97 engine, trans, differentials and suspension), so it might be a different part from the 92 vehicle.

Thanks in advance!
Ok, now I know that the reservoir of the 92 model its different.

Originally Posted by fordpride
Take a scrapper and work it around the little his it will pop off its glued on
I agree with that.

Originally Posted by MC333
Thanks Mike. Do you recommend glueing it when I put it back on, or will it snap back in place and hold and operate ok without the glue?
I dont know what to say, but Id glue it again.

 
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Old Apr 26, 2012 | 12:54 PM
  #42  
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A piece if two sided tape in each corner. That way if it gas to come back off it wont be so bad
 
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Old Apr 26, 2012 | 12:59 PM
  #43  
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You know, if that glue acts as a seal (the reservoir does NOT have it's own back), I would almost say put a bead of RTV back down and attach it back with self-tapping screws. If the reservoir DOES have it's own back, then I'd just screw it back on with self-tapping screws. Then you'd be able to remove it later if you ever put injectors in it again.
 
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Old Apr 26, 2012 | 01:03 PM
  #44  
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Mine has it's own back but I would put holes in it you might create a vacuum leak
 
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Old Apr 26, 2012 | 01:13 PM
  #45  
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Yeah, but I would think with that seam, you'd be OK... but I mean, even if it did leak a little, just a little bit of RTV on the screws would take care of it.
 
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