Notices
1994.5 - 1997 7.3L Power Stroke Diesel  

Removing Injector

Thread Tools
 
Search this Thread
 
Old Apr 25, 2012 | 07:40 PM
  #31  
RÖENTGEEP's Avatar
RÖENTGEEP
FOREIGN GURU
Joined: Jul 2006
Posts: 7,655
Likes: 7
From: Celaya, Gto. MX
Club FTE Silver Member

Originally Posted by MC333
I think my rear passenger side injector will not clear whatever box is sitting adjacent to the engine valve. If this is the heater box, how do you remove the vacuum reservoir? I didn't see any bolts fastening it, so tried to pry with a screwdriver. I got one corner up, but met alot of resistance and didnt want to break anything. I'll take a picture and link it if that will help. Going to get working on the other injectors for now, but will have to cross this road eventually to get that last injector out. Any help is appreciated.
Originally Posted by JonathanN
The reservoir is attached to the side of the heater box with a couple screws. I had to pull the insulation off the heater off first... But the injectors WILL clear.
here are some pics that surely help you:

 
Attached Images    
Reply
Old Apr 25, 2012 | 07:43 PM
  #32  
JonathanN's Avatar
JonathanN
Posting Guru
Joined: Dec 2009
Posts: 2,265
Likes: 2
From: Garden City, KS
Sweet, man!
 
Reply
Old Apr 25, 2012 | 10:20 PM
  #33  
MC333's Avatar
MC333
Thread Starter
|
Freshman User
Joined: Apr 2012
Posts: 34
Likes: 0
Here's a couple of pictures of my engine above that #7 injector. The first is slightly zoomed out, you can see the #7 injector at the back:



and a bit closer up:



In this latter picture I drew a few arrows to point some aspects of this box. The red arrows show the only real seam on it - but no bolts to hold it down. The green arrow shows a moderately loose corner that I was able to get a screwdriver blade under - hoping it just popped out - but met more resistance than I thought was wise to force.

At this point I have swapped out injectors 1, 3, and 5 with rebuilt ones, but try as I might I couldn't get #7 past that box. Tried removing the top hold down bolt on the injector - but no luck there. Need a few more millimeters clearance, but it looks like removing that box will be essential.

So - any thoughts on how to get that out given that it doesn't have bolts?

The body of my truck is a 92 (with 97 engine, trans, differentials and suspension), so it might be a different part from the 92 vehicle.

Thanks in advance!
 
Reply
Old Apr 25, 2012 | 10:34 PM
  #34  
JonathanN's Avatar
JonathanN
Posting Guru
Joined: Dec 2009
Posts: 2,265
Likes: 2
From: Garden City, KS
Nope, it's the same. There's a little reservoir on the motor-side of the heater box that's about 5x10" and it has two screws in it. Just remove that reservoir and you'll clear.
 
Reply
Old Apr 25, 2012 | 10:37 PM
  #35  
JonathanN's Avatar
JonathanN
Posting Guru
Joined: Dec 2009
Posts: 2,265
Likes: 2
From: Garden City, KS
Woah, nm my last post... It is different. The PBS trucks have a removable reservoir. Must be for that very reason. You're gonna have to figure out how to move that box over somehow.
 
Reply
Old Apr 25, 2012 | 10:38 PM
  #36  
JonathanN's Avatar
JonathanN
Posting Guru
Joined: Dec 2009
Posts: 2,265
Likes: 2
From: Garden City, KS
Hmmm... If you go through the trouble to get box free and/or out, might wanna think about converting to the later housing so that you don't have this issue later on.
 
Reply
Old Apr 25, 2012 | 10:50 PM
  #37  
MC333's Avatar
MC333
Thread Starter
|
Freshman User
Joined: Apr 2012
Posts: 34
Likes: 0
If I have to remove the heater box I may look into replacing that - if it turns out the reservoir is indeed difficult to remove. If its easy to remove, probably won't need to. I just was hoping someone who knew what they were doing might stroll by and give me a heads-up before I break something
 
Reply
Old Apr 25, 2012 | 10:53 PM
  #38  
MC333's Avatar
MC333
Thread Starter
|
Freshman User
Joined: Apr 2012
Posts: 34
Likes: 0
The kicker is that injector #7 looks like it has a busted wire harness housing, and if it is indeed getting signal at the moment, it may not for long.

Not that I'd want to leave one old injector with 7 spankin new ones, but still.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-1

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-2

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-3

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-4

Every 2026 Ford Engine Explained

 Brett Foote
story-5

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-6

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-7

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-8

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-9

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
Old Apr 25, 2012 | 11:11 PM
  #39  
fordpride's Avatar
fordpride
Post Fiend
Joined: Dec 2009
Posts: 15,505
Likes: 18
From: Livoina,La
Take a scrapper and work it around the little box it will pop off its glued on
 
Reply
Old Apr 25, 2012 | 11:27 PM
  #40  
MC333's Avatar
MC333
Thread Starter
|
Freshman User
Joined: Apr 2012
Posts: 34
Likes: 0
Thanks Mike. Do you recommend glueing it when I put it back on, or will it snap back in place and hold and operate ok without the glue?
 
Reply
Old Apr 26, 2012 | 08:28 AM
  #41  
RÖENTGEEP's Avatar
RÖENTGEEP
FOREIGN GURU
Joined: Jul 2006
Posts: 7,655
Likes: 7
From: Celaya, Gto. MX
Club FTE Silver Member

Arrow

Originally Posted by MC333
Here's a couple of pictures of my engine above that #7 injector. The first is slightly zoomed out, you can see the #7 injector at the back:



and a bit closer up:



In this latter picture I drew a few arrows to point some aspects of this box. The red arrows show the only real seam on it - but no bolts to hold it down. The green arrow shows a moderately loose corner that I was able to get a screwdriver blade under - hoping it just popped out - but met more resistance than I thought was wise to force.

At this point I have swapped out injectors 1, 3, and 5 with rebuilt ones, but try as I might I couldn't get #7 past that box. Tried removing the top hold down bolt on the injector - but no luck there. Need a few more millimeters clearance, but it looks like removing that box will be essential.

So - any thoughts on how to get that out given that it doesn't have bolts?

The body of my truck is a 92 (with 97 engine, trans, differentials and suspension), so it might be a different part from the 92 vehicle.

Thanks in advance!
Ok, now I know that the reservoir of the 92 model its different.

Originally Posted by fordpride
Take a scrapper and work it around the little his it will pop off its glued on
I agree with that.

Originally Posted by MC333
Thanks Mike. Do you recommend glueing it when I put it back on, or will it snap back in place and hold and operate ok without the glue?
I dont know what to say, but Id glue it again.

 
Reply
Old Apr 26, 2012 | 12:54 PM
  #42  
fordpride's Avatar
fordpride
Post Fiend
Joined: Dec 2009
Posts: 15,505
Likes: 18
From: Livoina,La
A piece if two sided tape in each corner. That way if it gas to come back off it wont be so bad
 
Reply
Old Apr 26, 2012 | 12:59 PM
  #43  
JonathanN's Avatar
JonathanN
Posting Guru
Joined: Dec 2009
Posts: 2,265
Likes: 2
From: Garden City, KS
You know, if that glue acts as a seal (the reservoir does NOT have it's own back), I would almost say put a bead of RTV back down and attach it back with self-tapping screws. If the reservoir DOES have it's own back, then I'd just screw it back on with self-tapping screws. Then you'd be able to remove it later if you ever put injectors in it again.
 
Reply
Old Apr 26, 2012 | 01:03 PM
  #44  
fordpride's Avatar
fordpride
Post Fiend
Joined: Dec 2009
Posts: 15,505
Likes: 18
From: Livoina,La
Mine has it's own back but I would put holes in it you might create a vacuum leak
 
Reply
Old Apr 26, 2012 | 01:13 PM
  #45  
JonathanN's Avatar
JonathanN
Posting Guru
Joined: Dec 2009
Posts: 2,265
Likes: 2
From: Garden City, KS
Yeah, but I would think with that seam, you'd be OK... but I mean, even if it did leak a little, just a little bit of RTV on the screws would take care of it.
 
Reply



All times are GMT -5. The time now is 10:19 AM.

story-0
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-1
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-2
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-3
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-4
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-5
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-6
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-7
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-8
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-9
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE