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6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

fuel filter

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Old Apr 11, 2012 | 10:28 PM
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fuel filter

Hello Help< I have a 2003 f250 with a 6.0, the brass plug on the the water seperator to release the pressure to replace the filter is stripped, is there any after market replacments and how can i get it off. Thanks
 
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Old Apr 12, 2012 | 06:48 PM
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I moved this to the 6.0 forum. You will get quicker answers there. Not a lot of diesel info here in the fuel system forum.
 
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Old Apr 12, 2012 | 08:50 PM
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Some people have had luck epoxying an allen wrench in the stripped out hole. maybe an easy-out would work also. If you can't get it off, you can take the cover off and work on it that way (or replace the cover - part # 6C3Z-9B249-C).

They do make an aftermarket plug that is MUCH better. Part # 6E7Z-9C082-A
 
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Old Apr 12, 2012 | 09:13 PM
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Originally Posted by espfire63
Hello Help< I have a 2003 f250 with a 6.0, the brass plug on the the water seperator to release the pressure to replace the filter is stripped, is there any after market replacments and how can i get it off.
This is the updated HFCM water separator plug:

Riffraff Diesel: HFCM OEM Water Separator Drain Upgrade Plug



You may have to take the cover off the HFCM...then the drill out the plug. Or you can just replace the cover if you can't get the plug out.

Here is the cover part number:
6C3Z-9C264-C
 

Last edited by zhilton; Apr 12, 2012 at 09:16 PM. Reason: Need to type faster since Mark was repling about the same time.
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Old Apr 12, 2012 | 09:25 PM
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Are you sure on the manifold cover part # Zach? (I believe your part number is the WIF sensor kit, not the manifold cover ... AND it is an obsolete part number from what I have in my records)

TSB 06-3-10 says the part # is : 6C3Z-9B249-C

http://www.google.com/url?sa=t&rct=j...5UTXtAWe9TwJdQ
 
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Old Apr 12, 2012 | 10:26 PM
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You guys are good... Part numbers and tech info and a pic... Awesome.,,, quick, what size is the allen?? Lol. Its like going to a dealer that gives free info.
 
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Old Apr 12, 2012 | 10:29 PM
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6 mm hex .

http://www.forddoctorsdts.com/articl...icle-05-19.php
 
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Old Apr 12, 2012 | 10:40 PM
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thats funny


sorry to hijack, just another reason to support this forum.
 
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Old Apr 14, 2012 | 09:55 AM
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Originally Posted by bismic
Are you sure on the manifold cover part # Zach? (I believe your part number is the WIF sensor kit, not the manifold cover ... AND it is an obsolete part number from what I have in my records)

TSB 06-3-10 says the part # is : 6C3Z-9B249-C
You maybe right...I'm trying to find the thread where I came up with that number. I went searching for WIF cover and came up with that number. I know that if you've got the fuel heater ('03 & '04) the replacement cover won't have the fuel heater (dis-continued with '05 and up MY trucks)....and has been the subject of some algae issues building up in the WIF housing.
 
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