Notices
Explorer, Sport Trac, Mountaineer & Aviator 1991-1994, 1995-2001, 2002-2005, 2006-2010 Ford Explorer

Lost Keys to 96 Explorer..

Thread Tools
 
Search this Thread
 
Old Apr 2, 2012 | 11:16 AM
  #1  
Joshua Lawrence's Avatar
Joshua Lawrence
Thread Starter
|
New User
Joined: Apr 2012
Posts: 5
Likes: 0
Lost Keys to 96 Explorer..

Hey guys,

So the options are bringing one of the door locks to a locksmith, or changing out the ignition switch.

I have see the instructions from searches of removing the cylinder without a key. However, does this require removing the steering wheel completely?

Would a flathead to the cylinder with vice grips do the trick in breaking it out?

This is what I'm referring too:



user: quicklook2
-no pics but this is how to do it:

i posted before how ford manual says to do if key broke off or lost keys to get cylinder out. here it is again:

-disconnect battery ground cable.

-remove steering wheel.

-using channel lock pliers or vise grips, twist lock cylinder cap until it seperates from the lock cylinder.

-using a 3/8" diameter drill, drill down middle of ignition key slot approx. 44mm (1-3/4") until lock cylinder breaks loose from breakaway base of lock cylinder. remove lock cyl. and drill shavings from the lock cylinder housing.

DO NOT DRILL TO DEEP!

-remove retainer, washer, ignition switch and actuator. thoroughly clean drill shavings and all other foreign materials from casting.

-carefully inspect lock cyl. housing for damage from the above operation. if damage is apparent, housing must be replaced.

install your lock cylinder.

good luck!
 
Reply
Old Apr 2, 2012 | 01:53 PM
  #2  
Joshua Lawrence's Avatar
Joshua Lawrence
Thread Starter
|
New User
Joined: Apr 2012
Posts: 5
Likes: 0
So checking the FSM the instructions seem just a little different. Can anyone just confirm that drilling through the tumblers to the key length will let me fit a flathead in there to turn it to the run position?
 
Reply
Old Apr 3, 2012 | 02:43 PM
  #3  
Joshua Lawrence's Avatar
Joshua Lawrence
Thread Starter
|
New User
Joined: Apr 2012
Posts: 5
Likes: 0
FYI, I was able to do this without all the extras

1. Snap off the black cap to the lock cylinder

2. Drill down to about 1-1/2" through the keyhole until the cylinder was able to turn with a flathead (I saw the brass clips on the sides of the cylinder come off as well)

3. turned it to run and then used an icepick to push the pin through the bottom of the steering wheel

4. inserted the new cylinder as is/ out of the box with keys and turned it to off

5. started the engine, and everything is good in all positions.

Never would of got the idea without this forum tho. Thanks.
 
Reply
Old Apr 5, 2012 | 01:13 AM
  #4  
tongdies's Avatar
tongdies
New User
Joined: Mar 2012
Posts: 7
Likes: 0
Although this may be too late. The easiest way is to take the vin number to the dealer, get a key code, take it to a locksmith and have a key cut from their computer system. This is cheaper, and alot easier.

Just a thought.

Craig
 
Reply
Old Apr 5, 2012 | 02:14 AM
  #5  
Joshua Lawrence's Avatar
Joshua Lawrence
Thread Starter
|
New User
Joined: Apr 2012
Posts: 5
Likes: 0
Originally Posted by tongdies
Although this may be too late. The easiest way is to take the vin number to the dealer, get a key code, take it to a locksmith and have a key cut from their computer system. This is cheaper, and alot easier.

Just a thought.

Craig
Yeah,

Only issue is thier records only go back like 6 years or something so they told me to get a locksmith.

This fix doing it myself cost me $12.99 and 60 minutes
 
Reply
Old Apr 5, 2012 | 02:15 AM
  #6  
FORDSVTPARTS's Avatar
FORDSVTPARTS
Former Vendor
Joined: Jan 2012
Posts: 136
Likes: 0
Originally Posted by tongdies
Although this may be too late. The easiest way is to take the vin number to the dealer, get a key code, take it to a locksmith and have a key cut from their computer system. This is cheaper, and alot easier.

Just a thought.

Craig
That is a the easist solution, unfortunately Ford only gives us key codes back 10 years
 
Reply
Old Apr 12, 2012 | 02:14 PM
  #7  
ibfreeze's Avatar
ibfreeze
New User
Joined: Apr 2012
Posts: 2
Likes: 0
From: kansas city
if you look on the driver door there is a sticker one is an f with numbers the other is a t with numbers any dealer can use those numbers to cut you new keys...freeze
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Chumbucket
1987 - 1996 F150 & Larger F-Series Trucks
4
Jul 13, 2007 08:38 AM
FastGEM
1987 - 1996 F150 & Larger F-Series Trucks
2
Oct 21, 2006 06:59 AM
Ropelie
1987 - 1996 F150 & Larger F-Series Trucks
4
Jul 6, 2006 07:12 PM
pantherscat
1987 - 1996 F150 & Larger F-Series Trucks
3
Aug 1, 2005 11:17 AM
sambog
1987 - 1996 F150 & Larger F-Series Trucks
4
Feb 20, 2005 01:44 PM




All times are GMT -5. The time now is 10:44 PM.

story-0
Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-05-30 18:33:59


VIEW MORE
story-1
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-2
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-3
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-4
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-5
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-6
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-7
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-8
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-9
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE