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7.3 fuel return relief valve?

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Old Mar 27, 2012 | 07:08 AM
  #1  
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7.3 fuel return relief valve?

Wondering if anyone has dealt with this issue?
2000 SD that I have installed the Airdog Raptor fuel pump that was set to about 20 psi that is in series with the 60 psi OEM that equals about 80 psi give or take.
I have a gauge installed near the fuel bowl to the supply pressure that I can monitor in the cab and at times I have seen this pressure rise to 100 or more.
I lost pressure yesterday and after confirming that my fuel pumps were working correctly and still could not build anymore than 20 to 40 PSI I decided to look else where.
My question is: does anybody know if where the return line leaves the fuel bowl is two torx head bolts that attach the connector to the fuel line. Inside the connector is what I think could be a relief valve that I may have blown due to over pressure. Just wondering if some body out there can confirm this and if so do you know what this pre-set pressure may be if it is a releif valve? If it is a relief can it be re-set or do I need to aquire a new one?

Thanks, Kevin
 
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Old Mar 27, 2012 | 07:38 AM
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The rubber seat on the poppet (brass part) in the fuel presssure regulator may be damaged and keeping the poppet from seating. The spring tension adjusts the the fuel pressure when it is working properly. Stock pressure is usually ~60 psi.
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Old Mar 27, 2012 | 07:54 AM
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Do you know what the pressure is set for on this spring? My guess is somewhere around 80 to 100? Next question is does anyone sell a spring that would allow a higher pressure in the fuel bowl? I would like to maintain about 100 to 120 psi in the bowl.

Kevin
 
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Old Mar 27, 2012 | 08:40 AM
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Stock fuel pressure is ~60 (+/- 5 psi). I wouldn't recommend running pressures that high (100+) with a stock fuel bowl. You are increasing the chance for leaks from the lid gasket. IIRC, Gillett Diesel offers a spring that will put you in the 100 psi range, but IMHO that much pressure is overkill. I am running 62 psi with more than enough volume from my Walbro GSL392 pump to feed my engine to over 450 rwhp. I would recommend larger fuel lines with a regulated return over more pressure. I have seen the most gains in hp and torque with these upgrades as compared to the stock delivery system.
 
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Old Mar 27, 2012 | 12:20 PM
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Just an update on the part.....called Ford and the part that is needed is known as: F81Z-9B249-BB for anyone else looking. They quoted me $76.67 and had to order from Detroit.
 
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Old Mar 27, 2012 | 12:27 PM
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Originally Posted by kweiss
Just an update on the part.....called Ford and the part that is needed is known as: F81Z-9B249-BB for anyone else looking. They quoted me $76.67 and had to order from Detroit.
$60.29 from dieselorings
Replacement O-rings for Ford Diesel Engines
 
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Old Mar 27, 2012 | 12:31 PM
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You should have saved yourself some money and got the kit Roland posted above. It is $60.00 and is the kit you just ordered. It is the rebuild kit for the fuel pressure regulator. Diesel O-Rings.com and Riffraff stock them.

Riffraff Diesel: Fuel Pressure Relief Rebuild Kit

Replacement O-rings for Ford Diesel Engines
 
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Old Mar 27, 2012 | 12:36 PM
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Trust me- If I had not been a couple hundred miles from home and needed it now I would have with ease and now that I know this could be a problem and with the higher pressure I run I think a spare in the glove box is a must!!

Kevin
 
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Old Mar 27, 2012 | 02:07 PM
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Originally Posted by kweiss
Do you know what the pressure is set for on this spring? My guess is somewhere around 80 to 100? Next question is does anyone sell a spring that would allow a higher pressure in the fuel bowl? I would like to maintain about 100 to 120 psi in the bowl.

Kevin
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Old Jun 7, 2021 | 07:57 AM
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Wrong thread.
 

Last edited by glovemeister; Jun 7, 2021 at 07:59 AM. Reason: Wrong thread.
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Old Jun 7, 2021 | 08:52 AM
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Originally Posted by mueckster
Stock fuel pressure is ~60 (+/- 5 psi). I wouldn't recommend running pressures that high (100+) with a stock fuel bowl. You are increasing the chance for leaks from the lid gasket. IIRC, Gillett Diesel offers a spring that will put you in the 100 psi range, but IMHO that much pressure is overkill. I am running 62 psi with more than enough volume from my Walbro GSL392 pump to feed my engine to over 450 rwhp. I would recommend larger fuel lines with a regulated return over more pressure. I have seen the most gains in hp and torque with these upgrades as compared to the stock delivery system.
I'll second this. I had huge power loss issues due to lack of fuel volume. Pressure would drop way off on a heavy load due to inadequate fuel volume. The problem was the inlet screen inside the factory fuel pump was filled up with crud and blocking fuel flow. Truck would idle great all day long and run fine on a light load. But as soon as I floored the throttle, it would take off like crazy, then fall on it's face. A new fuel filter did nothing to alleviate the problem. What DID cure the problem was to get rid of the factory fuel pump and install a Bosch pump at the end of the fuel pickup. It eliminated any chance of air getting introduced into the fuel stream and all fuel volume issues were eliminated at the same time. I can now pull my 14,000LB 5th wheel up a hill and I don't have to shift down until what seems like a 3 or 4% grade.
 
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Old Jun 7, 2021 | 10:25 PM
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I too had a an issue with fuel pressure , Fuel pressure regulator was not seating properly , i ordered the set from riff raff and cleared the problem !
 
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Old Jun 8, 2021 | 07:52 AM
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Originally Posted by glovemeister
Wrong thread.
Ahhhh....another victim of the Related Thread overscroll.
 
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