Notices
2004 - 2008 F150 2004, 2005, 2006, 2007 and 2008 Ford F150's with 5.4 V8, 4.6 V8 engine
Sponsored by:
Sponsored by:

2006 DPFE EGR testing

Thread Tools
 
Search this Thread
 
Old Mar 17, 2012 | 04:41 PM
  #1  
Lwoodhams's Avatar
Lwoodhams
Thread Starter
|
New User
Joined: Jan 2012
Posts: 8
Likes: 0
2006 DPFE EGR testing

Hey all, I have a 2006 with the 4.2 V6 (bought recently with 90k miles) and I have noticed that it starts roughly and idles a bit roughly. I replaced plugs, wires, fuel filter, PCV, still same. I am trying to test the EGR valve, but the cx-2061 module in my truck is different than the systems i see others post about. it has a vacuum line from the manifold, and then an orange and red tube coming from I'm not sure where(but not from the egr pipe as I would have thought.

the red and orange tubes should be the DPFE lines right? they both have full manifold vacuum as the truck idles though, which to me means that the egr valve is open at idle right? and that the egr tube to exhaust manifold passage may be blocked? am I on the right track here?
Thanks,
Louie
 

Last edited by Lwoodhams; Mar 17, 2012 at 04:42 PM. Reason: more info
Reply
Old Mar 18, 2012 | 10:28 AM
  #2  
Lwoodhams's Avatar
Lwoodhams
Thread Starter
|
New User
Joined: Jan 2012
Posts: 8
Likes: 0
Ok, finally found some info

So, it seems what I should have been searching for is EGR System Module (ESM). Found some really good info here:

D-tips

Seems the ESM is a little different from the traditional DPFE, and if I understand what I am dealing with, it makes sense that the two plastic tubes are pulling vacuum at idle. It seems the way to test the module is to electronically open the vacuum solenoid. Too bad I already ordered a new ESM
 
Reply
Old Mar 23, 2012 | 06:30 PM
  #3  
Lwoodhams's Avatar
Lwoodhams
Thread Starter
|
New User
Joined: Jan 2012
Posts: 8
Likes: 0
Well, solo threadin' here, but I will put this out there since there doesn't seem to be much info about these out there. I replaced the ESM (you need a 1 1/16" wrench and some PB blaster for the EGR hose fitting, it is a BEAR), and I am able to bench test the old ESM now. I believe the two plastic hoses are just vacuum lines. The bottom one goes to the sensor, and the top goes to the EVR to operate the valve. The metal tube coming off the base of the ESM with the hose on it is the other sensor line (it seems to me that if you pull the hose off here, it might be a good place to run some seafoam as it draws along the egr path in the intake manifold).

to test it, i just applied 12v (using a power drill battery) to pins 1 and 4 to open the EVR and then put vacuum on the top port. about 5 InHg seems to fully open the valve. Without using a piercing probe or safety pin, I would think this would be an easy way to test an ESM system like this in the car, just unplug the connector, use small alligator jumpers to the pins, and you can electronically open the the EVR and therefore the EGR valve.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Stroked99
1997 - 2006 Expedition & Navigator
6
Oct 10, 2016 03:08 PM
Brenda Lamka
Explorer, Sport Trac, Mountaineer & Aviator
8
Dec 22, 2014 09:00 PM
itslogz
1987 - 1996 F150 & Larger F-Series Trucks
16
Sep 20, 2014 06:22 PM
renchr56
3.8 & 4.2L V6
2
Feb 11, 2013 08:06 AM
bwoolston16
1983 - 2012 Ranger & B-Series
18
May 11, 2005 07:40 PM




All times are GMT -5. The time now is 02:16 AM.

story-0
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-1
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-2
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-3
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-4
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-5
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-6
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-7
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-8
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-9
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE