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Studs with cab on?

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Old Mar 1, 2012 | 01:27 PM
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Studs with cab on?

Friend of mine is doing a lot of upgrades while he's got his engine torn down to replace the oil cooler. Stuff like EGR delete and studs. He wasn't going to do them but then I think he talked hisself into it after he got it torn all the way down to the valve covers.

Question is this...they're doing the job in a garage that has no way of lifting the cab, so it will be done with the cab on. Does anyone have any suggestions or techniques that I can pass on to him to make it as easy as possible? Anything special be is going to need or going to need to do. He's doing the job with his brother, and they're both machinists and very mechanically inclined. So the skill is there, just lacking the knowledge base. That's where you guys come in. Thanks in advance.
 
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Old Mar 1, 2012 | 01:30 PM
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There ARE a few people that did it.....at least one posted a "how to". You'll have to do a search for it.
 
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Old Mar 1, 2012 | 01:31 PM
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The dealer that put new heads and studs on my Excursion removed the front bumper/core support/grill/headlights/radiator and did the work that way.

They told me it was the quickest way to get the work done
 
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Old Mar 1, 2012 | 01:35 PM
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Remove the HVAC box....ahhh.....that made my life much easier doing my studs.

Also, have a GOOD torque wrench..a lot of people break them going that tight.

Have someone help you put the heads back down onto the motor...that gets tricky.
 
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Old Mar 1, 2012 | 03:49 PM
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Originally Posted by Bigdaddybus
The dealer that put new heads and studs on my Excursion removed the front bumper/core support/grill/headlights/radiator and did the work that way.

They told me it was the quickest way to get the work done
What does removing all of that stuff do for you exactly?
Originally Posted by 2006powerstroke90
Remove the HVAC box....ahhh.....that made my life much easier doing my studs.

Also, have a GOOD torque wrench..a lot of people break them going that tight.

Have someone help you put the heads back down onto the motor...that gets tricky.
Yeah I had heard the HVAC box had to go to get in there good. Thanks for the info so far!
 
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Old Mar 1, 2012 | 04:15 PM
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Originally Posted by AndeyHall
What does removing all of that stuff do for you exactly?

If you remove all of that stuff, I believe you are not leaning over the motor as bad and as much, and it will make torqing the heads down much easier.
Yeah I had heard the HVAC box had to go to get in there good. Thanks for the info so far!

Any maybe a cheater bar for that damn trq wrench
 
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Old Mar 1, 2012 | 04:39 PM
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Originally Posted by 2006powerstroke90
Any maybe a cheater bar for that damn trq wrench
That's a must for 240+ ft. lbs. in my book.
 
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Old Mar 1, 2012 | 05:07 PM
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Originally Posted by 2006powerstroke90
Any maybe a cheater bar for that damn trq wrench
IIRC, the booklet that came with my torque wrench told me that would make the reading inaccurate.
 
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Old Mar 1, 2012 | 05:12 PM
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If you can pull 250 ft-lbs on a 1.5 foot long wrench without out a cheater, more power to you Hercules

But srsly, it won't make it less accurate. 100 lps at a foot or 50 pounds at 2 feet, that doesn't change how the clutch in the head feels 100 ft-lbs. I'd be more worried about the wrench failing trying to pull it's max at 250 ft-lbs. Extensions off the head of the wrench will change the readings, there are tons of articles about how a crow's foot or dog bone on the end will or won't change the rating.

A crows foot at a 90* wont change the rating, but 1" straight out from the head will add something like ~5 ft-lbs to the reading on my wrench.
http://www.cncexpo.com/TorqueAdapter.aspx
 
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Old Mar 1, 2012 | 06:16 PM
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yup I can help tell them to follow the factory book that tells them exactly how to do it.. by the way per the factory its a cab on repair.
 
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Old Mar 1, 2012 | 07:24 PM
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Originally Posted by cheezit
by the way per the factory its a cab on repair.
Interesting.

Curious why so many lift the cab. Overall quicker to lift? Or just gives better access?
 
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Old Mar 1, 2012 | 07:26 PM
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Originally Posted by 1BadHabit
Interesting.

Curious why so many lift the cab. Overall quicker to lift? Or just gives better access?
been there done that. I do all mine cab on. for me it works.
 
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Old Mar 1, 2012 | 09:00 PM
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As DSMMH accomplished/posted to do the studs one at a time, without replacing the good stock head gaskets. We removed the transmission mount & the 2 engine mounts to twist the engine enough to get 2 back studs in.
 
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Old Mar 1, 2012 | 09:00 PM
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Originally Posted by 1BadHabit
Curious why so many lift the cab. Overall quicker to lift? Or just gives better access?
Removing the cab provides unlimited access to all crucial fasteners (ie cylinder head bolts), where proper torque is of paramount importance. That, plus the fact that one is NOT bent over the fender for a long period of time. The last reason would have more to do with the weight of the cylinder heads, and having to lift such heavy parts into and out of an extremely limited, tight space. The relative simplicity of cab removal makes it far more worthwhile to me, especially on trucks with lift kits or bigger wheels/tires.
 
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Old Mar 1, 2012 | 09:00 PM
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Originally Posted by cheezit
yup I can help tell them to follow the factory book that tells them exactly how to do it.. by the way per the factory its a cab on repair.
Is there a way to get our hands on the factory book? And do you recommend pulling the bumper and radiator and headlights like the other guys said?

Also, do any of you guys ever notice a difference in mileage after doing studs? I've never heard from anyone having them done at the dealer, but everyone that's had them done at the local shop that I use to go to had their mileage go from great to low teens...like 12-13 and thats not pulling anything and running Matt's SRL tune.
 
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