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1994.5 - 1997 7.3L Power Stroke Diesel  

HPOP removal q's?

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Old Feb 29, 2012 | 12:55 AM
  #1  
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From: Sweetwater Texas
HPOP removal q's?

Well, it looks like I will be swapping the HPOP on my 97 tomorrow, it'll be my first time to pull an HPOP, but I've heard its not that difficult. But anyway, I saw there is a "special" tool sold on riffraff to disconnect the lines, but however it states its for 99-03's. Do the OBS use a different line connections, or am I going to need to build one of those disconnect tools.

Thanks and if you got any good pointers or advice, I'm all ears.
 
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Old Feb 29, 2012 | 01:04 AM
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You don't need the tool. SD's use quick connects where as the OBS uses screw on fittings.

It's not a hard job. Just go slow and think about what you're doing and you'll be fine.
 
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Old Feb 29, 2012 | 02:43 AM
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https://www.ford-trucks.com/forums/5...-part-1-a.html
 
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Old Feb 29, 2012 | 01:24 PM
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Bob @ Dieselsite.com has very good instructions posted -

http://www.dieselsite.com/1994-20037...alinehpop.aspx
 
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Old Feb 29, 2012 | 06:14 PM
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Not a difficult job at all... Me and a buddy did his for the first time with a haynes manual picture and a couple beers... Just like said above, think about what your doing. No special tools required.
 
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Old Feb 29, 2012 | 09:53 PM
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11/16 open end tool, two of them for the HP lines. When you put the bolts back in to hold the HPOP on the cover use anti-seize on the threads and start them by hand very carefully. Don't over torque them!! I use a miti vac to suck the oil out of the resovior and take the resorivor off so I can see the bolt that holds the gear on. Some leave it on and go blind.
 
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Old Feb 29, 2012 | 10:11 PM
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From: Sweetwater Texas
Got her done today, everything went smoothe except for takin the bolt out of the gear. I spent ten min slowly turning the bolt with ally might thinkin it should get easier any second, then I realized I was moving the whole truck, so I put her in fifth gear and the bolt finally broke loose.

Thanks again guys, yall rock.
 
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