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390 FE Distributor stuck when warm...

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Old Feb 20, 2012 | 12:02 AM
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390 FE Distributor stuck when warm...

Anyone have this happen?
When engine is cold the distributor can be turned easy by hand.
When the engine is warmed up, the distributor is impossible to turn.


Pulled the distributor out and found some dirt/sludge. Cleaned out what I could reach. The o-ring/seal on the distributor shaft is stiff. Put some grease on the seal before reinstalling. Same problem, turns when cold, no way to rotate when the engine block is warm.


I'm thinking it might be a slight misalignment between the engine block and the intake. Can't imagine a stiff seal with grease on it holding back the force of channel locks to the distributor shaft.
 
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Old Feb 20, 2012 | 09:56 AM
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seal is cheap , i'd try that first . does dizzy install easy ?
 
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Old Feb 20, 2012 | 10:22 AM
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It installs easy up until the last inch, then it takes some extra effort to get it to seat.

Ordered a new seal and will try that along with cleaning out the distributor cavity again.
 
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Old Feb 20, 2012 | 10:30 AM
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sounds normal on install , i bump the starter to pull dizzy down last inch instead of forcing it .
i know they are tight so maybe the seal being hard as rock just doesn't allow it to move once warm .
 
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Old Feb 20, 2012 | 01:41 PM
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The distributor registers in a cavity in the block. Likely it's a bit tight and that is the reason it tightens up when the block gets warm(aluminum swells and grabs ahold of the block).

Once you get it out, take some sandpaper and wrap around the base area and sand it slightly and try again. Make sure you clean up any aluminum dust before sticking it back in. Shouldn't take much to make it fit better.
 
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Old Feb 20, 2012 | 06:08 PM
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Originally Posted by Freightrain
The distributor registers in a cavity in the block. Likely it's a bit tight and that is the reason it tightens up when the block gets warm(aluminum swells and grabs ahold of the block).

Once you get it out, take some sandpaper and wrap around the base area and sand it slightly and try again. Make sure you clean up any aluminum dust before sticking it back in. Shouldn't take much to make it fit better.
I'll try that. Waiting on the new distributor seal to arrive.
 
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Old Mar 6, 2012 | 02:09 AM
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No luck.

Lightly sanded and filed the part of the distributor that interfaces with the engine block. Cleaned the seat in the block it sits in. Even put anti-seize on the area they touch.

Had a 3 minute window to turn the distributor while the engine was running. As time passed it got progressively harder to turn. Then, like before, it was impossible to turn.

I'd like to set total timing but want the engine to warm up first before blasting it up to 3,500 rpm or more. But by then it's too late. I settled for setting the initial timing after start-up. Got close to my goal. Next time I will dial it in closer. Have to wait several hours for it to cool off enough to turn again.
 
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Old Mar 6, 2012 | 09:19 AM
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very strange
what temp is engine running at ?
 
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Old Mar 6, 2012 | 11:59 AM
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Engine temp is one thing that is working right.
Have a 180 thermostat and a new 4 core radiator. Temp holds steady.

Wondering if an aftermarket distributor with a machined distributor shaft would fit better and allow rotation when the engine is warmed up.
 
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Old Mar 6, 2012 | 01:00 PM
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don't think that will help as they make them to factory specs .
maybe manifold is cockedeyed a little ? can you see a wear mark
 
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Old Mar 7, 2012 | 12:54 AM
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Looked a little closer.
It appears that the intake opening is not centered on the distributor shaft.
The gap between the shaft and the intake is just a little wider on driver's side than the passenger's side.
Don't know if this is enough to cause it to bind up.
Next time I start the truck I will check the gap after it is fully warmed up.

 
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Old Mar 8, 2012 | 04:23 PM
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had the exact same problem with my factory points dist. changed out to a D.U.I. HEI dist and now it turns just fine. but i am still having a problem with oil spewing from around the seal. new seal on a new dist and a new intake. only thing I can think of is the hole in the intake may be machined a hair to big. thinking about taking a spare gasket to the local industrial rubber/gasket shop and see about having them cut me one slightly larger o.d.
 
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Old Mar 8, 2012 | 05:46 PM
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My Offy manifold always leaked there too. Am using a Mallory distributor. Different manufacturers, non of them Ford, no real surprise. Here's how I fixed it:

I took some thick gasket paper and cut a strip the width of the o-ring slot machined into the distributor. I wrapped it around, marked it, and carefully cut it to the exact length so it would fit in the slot and not over-lap, and not have a gap.

Then I installed the o-ring over that, widest diameter on top (o-ring has "sort" of a square cross-sceetion).

On the heating problem, I don't have any ideas other than as it starts to get tight, rotate it back and forth a little bit and then look for wear marks (as someone above suggested). Coat with a little Machinist's Blueing might help find the tight spot. Once you know what's going on, you'll be better able to determine what to do about it.

I don't recommend spraying the distributor with CO2, or cold water, or packing ice around it. It might work, or you might break something due to thermal shock.

Good luck !
 
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Old Mar 8, 2012 | 06:01 PM
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Try sanding it more? Not that you want it flopping around, but it should turn when warm. When clamped down, it won't wobble anyway.

I've never screwed with the seals and never had one leak(or noticed it enough to do anything about it).
 
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