Notices
Pre-Power Stroke Diesel (7.3L IDI & 6.9L) Diesel Topics Only

zf-5 strength

Thread Tools
 
Search this Thread
 
Old Feb 12, 2012 | 09:12 AM
  #1  
Jayme Duty's Avatar
Jayme Duty
Thread Starter
|
Elder User
Joined: Nov 2009
Posts: 793
Likes: 0
zf-5 strength

I just wanted to say that i am amazed at how strong this zf-5 is. Something is broke inside mine, happened last week while i was in ND. I just drove 600 miles at 70mph with the worst vibration and shaking one can imagine. I thought for sure the tranny was going to explode and come through the floor board. I could barley hold onto the shifter and my hands were asleep from the steering wheel vibration. I will be dropping it today or tomorrow and putting my extra one in with a new flywheel, pilot bearing(i think this is what went bad) and throw out bearing and fresh fluids. I know that it is not good to drive the truck like this for fear of damaging other parts but i had no other way home and for the tow bill i could have bought another truck so i chanced it and this time i think i won. I will also be swapping rear ends to 3.55 to hope improve my mileage
 
Reply
Old Feb 12, 2012 | 09:55 AM
  #2  
tecgod13's Avatar
tecgod13
Logistics Pro
15 Year Member
Joined: Sep 2007
Posts: 3,737
Likes: 179
From: Western Mass
Not to say something isn't broken in the ZF5, but whats the transmission mount look like and is the driveshaft ok?
What was it like at idle?

Just thinking some of this info might be helpful to someone searching their own problem too.

I do agree the ZF5 is sturdy. I drove mine for several months with a large crack on the bellhousing. I think the crack was almost all the way up one side by the time I was able to swap it out.
 
Reply
Old Feb 12, 2012 | 11:07 AM
  #3  
Jayme Duty's Avatar
Jayme Duty
Thread Starter
|
Elder User
Joined: Nov 2009
Posts: 793
Likes: 0
the mounts look good. the drive shaft is good. all u-joints are new and still tight. the carrier bearing seems to be fine. When driving it is smooth first and second, then a slight vibration in third, forth is the worst so i was trying to skip that gear. at 70 mph was the least vibration(with 4:10 gears this is about 2400rpm.) when letting off the throttle to coast it would shake violently. when idleing there is no vibration. When i let the clutch out with no throttle just to roll forward you can feel something in there giving. I never have opened a tranny before but i think i will on this one just to check out what is really happening.
 
Reply
Old Feb 12, 2012 | 11:29 AM
  #4  
FORDF250HDXLT's Avatar
FORDF250HDXLT
Fleet Owner
15 Year Member
Community Builder
Liked
Community Favorite
Joined: Jul 2006
Posts: 20,357
Likes: 813
From: Mi'kma'ki
i hope you didn't ruin your engine with her running all out of balance.
 
Reply
Old Feb 12, 2012 | 01:33 PM
  #5  
IDIDieselJohn's Avatar
IDIDieselJohn
Post Fiend
Joined: Feb 2009
Posts: 8,005
Likes: 7
From: Ottawa, Ontario
^^^

I was about to say! Yikes!
 
Reply
Old Feb 12, 2012 | 03:01 PM
  #6  
Jayme Duty's Avatar
Jayme Duty
Thread Starter
|
Elder User
Joined: Nov 2009
Posts: 793
Likes: 0
i don't think so. It runs perfect, idles great with no vibration has tons of power and does not leak a drop,(thanks to the new VC gaskets.) however it was a very long stressful drive. over half of it has no cell service and these days nobody will ever stop to offer a hand. If i did ruin the motor(99%sure i didn't) I will toss in my spare and keep on truckin.
 
Reply
Old Feb 12, 2012 | 03:19 PM
  #7  
Aune163rd's Avatar
Aune163rd
Logistics Pro
15 Year Member
Joined: Sep 2010
Posts: 4,411
Likes: 4
From: Victor, MT
Club FTE Silver Member

Well Jayme....if your back in bozeman....send me that clutch...
 
Reply
Old Feb 12, 2012 | 09:27 PM
  #8  
farmert's Avatar
farmert
Lead Driver
20 Year Member
Liked
Loved
Community Favorite
Joined: Mar 2006
Posts: 5,098
Likes: 1,504
From: western SD
Do you sill have the dual masss flywheel? It sounds like what happened to my 97 when the dual mass flywheel bit the big one. The center bearing in the flywheel crapped out and threw it out of balance, and ended up cracking the bell on the ZF.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-1

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-2

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-3

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-4

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-5

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-6

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-7

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-8

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-9

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
Old Feb 12, 2012 | 09:57 PM
  #9  
jaluhn's Avatar
jaluhn
Senior User
Joined: Oct 2003
Posts: 135
Likes: 1
From: San Diego
Sounds like a failed bearing on the front end of the main shaft going into the pilot shaft to me.
 
Reply
Old Feb 13, 2012 | 08:45 AM
  #10  
Jayme Duty's Avatar
Jayme Duty
Thread Starter
|
Elder User
Joined: Nov 2009
Posts: 793
Likes: 0
Originally Posted by jaluhn
Sounds like a failed bearing on the front end of the main shaft going into the pilot shaft to me.
is this so called bearing on the inside of the tranny.

No i do not have the DMF anymore
 
Reply
Old Feb 13, 2012 | 09:28 AM
  #11  
Aune163rd's Avatar
Aune163rd
Logistics Pro
15 Year Member
Joined: Sep 2010
Posts: 4,411
Likes: 4
From: Victor, MT
Club FTE Silver Member

X3 on that beAring jayme. I would have a look at the condition of things.
 
Reply
Old Feb 13, 2012 | 11:16 AM
  #12  
Jayme Duty's Avatar
Jayme Duty
Thread Starter
|
Elder User
Joined: Nov 2009
Posts: 793
Likes: 0
<a href="http://s754.photobucket.com/albums/xx183/jaymeduty/?action=view&amp;current=2012-02-13_09-43-51_619.jpg" target="_blank"><img src="http://i754.photobucket.com/albums/xx183/jaymeduty/2012-02-13_09-43-51_619.jpg" border="0" alt="Photobucket"></a>
might not be the tranny after all. this think felt so solid when i would grab the drive line and push it around, i could not believe when i took it off and found this
 
Reply
Old Feb 13, 2012 | 11:18 AM
  #13  
Festus Hagen's Avatar
Festus Hagen
Methanoholic
Joined: Mar 2009
Posts: 6,442
Likes: 8
From: Maine (NorCal Native)
Club FTE Gold Member
Sure explains a lot ...

-Enjoy
fh : )_~
 
Reply
Old Feb 13, 2012 | 11:29 AM
  #14  
FORDF250HDXLT's Avatar
FORDF250HDXLT
Fleet Owner
15 Year Member
Community Builder
Liked
Community Favorite
Joined: Jul 2006
Posts: 20,357
Likes: 813
From: Mi'kma'ki
id expect that anyway though after 600 miles with a major trans problem.
sorry to burst the bubble lol.BUT wouldn't that be real nice! simply cheap fix.
had you only known,you could have pulled the rear shaft road side,locked the hubs in,tossed her in 4wd and driven smooth as silk as front wheel drive for the trip. or least the to a parts store and replace it lol.
but don't get too exited yet.that could just be some of the results from the real issue.
 
Reply
Old Feb 13, 2012 | 04:09 PM
  #15  
jaluhn's Avatar
jaluhn
Senior User
Joined: Oct 2003
Posts: 135
Likes: 1
From: San Diego
1) The bearing I was talking about is inside the transmission, yes.

2) You may be lucky and just need u-joints. Check the yokes and make sure they didn't get worn at all though. I would also strongly recommend replacing all of the rear driveline u-joints, if one is that worn all are probably pretty bad.

If that's all it is, then great, easy fix. As was mention however, it could be wear as a result of other damage. But try a new bearing and see.

Driveline problems are fun. I had one on my 2wd where the strap holding the joint to the output yoke loosened up enough for the u-joint cup to fly off, but the torque on the driveline while driving kept the cross from falling out of the other cup and flopping around..... until I slowed down and then it fell out and all h*ll broke loose lol.... And of course it was a 1330-1350 hybred u-joint so not stock, was about 8:30 PM and I was ~50 miles from home towing a trailer.... thankfully I found a kragen that had the joint right before they closed, but not a fun night for sure..
 
Reply



All times are GMT -5. The time now is 08:04 AM.

story-0
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-1
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-2
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-3
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-4
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-5
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-6
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-7
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-8
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-9
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE