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1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

Glow Plug Relay

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Old Feb 10, 2012 | 08:40 AM
  #1  
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Glow Plug Relay

Where is the glow plug relay located on my 87 F-250 6.9L? It is not located behind the passenger side battery. I am experiencing some cranking issues. It will only crank easily when I plug it up and the temps have not been that cold here in AL. I have tested all of the glow plugs and they all appear fine. The wait to start light is operating fine except for the fact that it has starting blinking a few times while I am driving. My next step is to replace the relay, but I can't find it. All of the videos and photos that I see online show it behind the battery (below the starting relay), but not on my truck. Any help will be appreciated.

Bmanis
 
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Old Feb 10, 2012 | 08:59 AM
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Its in the center of the engine, towards the rear, under the air cleaner. If you havent already, scroll down to the 6.9/7.3 IDI section here and check out the sticky thread about glow plugs.
 
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Old Feb 10, 2012 | 09:02 AM
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Here's a link to it.

https://www.ford-trucks.com/forums/9...le-system.html
 
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Old Feb 10, 2012 | 10:11 AM
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Is it under a metal cover that says something to the effect of "Do Not Jump Start Here"?
 
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Old Feb 10, 2012 | 10:36 AM
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Good description from bashby for its location.
If you look on pass side inner fender behind the battery you will see the starter relay, glowplug relay looks like it. Lift the whole air filter can off and you should see the glowplug relay on behind the engine air intake.
 
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Old Feb 10, 2012 | 10:37 AM
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Not sure about the cover, but that sounds right. Heres a closeup picture of it.

 
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Old Feb 11, 2012 | 12:16 PM
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I was given a starter relay at the parts store instead of a glow plug relay so I wired it back up accordingly without the white wire on the relay. As of now, I have the white wire on one of the mounting bolts. What is the purpose of the white wire? Should it be carrying a ground. It is not. Also, how many volts should I be reading on the switched side of the relay when I turn my key on? I'm reading 12.6 on the hot side but only about 6 on the switched side.
 
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Old Feb 11, 2012 | 01:28 PM
  #8  
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that sounds about rite. remember, those 8 glow plugs draw around 200 amps, so it is going to reduce the voltage
 
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