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Alternator failed again...

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Old Jan 15, 2012 | 09:53 PM
  #1  
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Alternator failed again...

1996 F250 460.

My battery light came on and the alt gauge dropped down to 9 volts. I replaced the alternator and it worked for about 60 minutes. Battery light came back on and gauge dropped to 9 volts again.

All connections are good, grounds are good. There is a little black stuff coming out the front holes on the alternator.

Do you think the new part is bad too, or could something be killing it?
 
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Old Jan 15, 2012 | 09:56 PM
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If you did not charge the battery before starting the truck you could have fried it. Or it just could be a bad alt. Ive had them fail in 20 sec bad rebuild.
 
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Old Jan 16, 2012 | 12:23 AM
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Make sure all connections are cleaned, and connected to the right sources as well. A new Alternator shouldn't fail that fast..Something else is going on it sounds like.
 
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Old Jan 16, 2012 | 07:01 AM
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If the battery wasn't fully charged you toasted your new alt. Could also be a bad ground or high resistance in the wiring.
 
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Old Jan 16, 2012 | 08:27 AM
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Battery was fully charged, grounds are good. The last alternator was there for 8 years. I am hoping it was just another high quality unit from autozone. Everything I get from there takes at least 2 trips.
 
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Old Jan 16, 2012 | 08:39 AM
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I haven't had good luck with electronics from Autozone.
I usually go to Autozone for all hardware then O'Reilly's for electronics
 
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Old Jan 16, 2012 | 09:25 AM
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Also make sure your poles are right (+ to +). That would fry your diodes real quick, but I would vote it's the autozone quality. And if you have a 2G, might just want to go ahead and to the 3G swap.
-Mike
 
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Old Jan 16, 2012 | 09:30 AM
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i get my alts from napa or car quest
 
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Old Jan 16, 2012 | 10:44 AM
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If it was me I would get a 130 amp - 3G alternator off of ebay and do the conversion
 
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Old Jan 16, 2012 | 11:16 AM
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Originally Posted by kneescraper
Battery was fully charged, grounds are good. The last alternator was there for 8 years. I am hoping it was just another high quality unit from autozone. Everything I get from there takes at least 2 trips.
Just two trips? Dang, you have better luck with their cheap junk than most...
 
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Old Jan 16, 2012 | 07:05 PM
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Make sure the Light Green/red wire is hot whenever the key is on:


That wire supplies the turn on voltage for the alternator.
 
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Old Jan 16, 2012 | 07:43 PM
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Dead battery kills an alt?

Alternators job/function is to create power charge/maintain the charge of a battery/ies, having dead or severely low battery or batteries will not kill one unless of course it was junk to start with.

If it could/would do so? Heck I'd have killed the alt in my plow truck 100 times + by now easy. Screw up leave switching valves set to rear, power supply not routed through key.

Well that and everyone ever needed a jump......
 
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Old Jan 16, 2012 | 08:08 PM
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Severely discharged batteries (like, 8v) can (I stress can) overload the regulator and kill the diodes (depending on the ratings(quality) of the diodes). Many people who need a jump aren't low enough to kill and alt. I see it more often an boats than cars.
-Mike
 
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