Notices
1994.5 - 1997 7.3L Power Stroke Diesel  

block heater

Thread Tools
 
Search this Thread
 
Old Jan 7, 2012 | 10:41 PM
  #1  
jtjra's Avatar
jtjra
Thread Starter
|
New User
Joined: Jan 2012
Posts: 2
Likes: 0
block heater

used my bh fo 16 years with no problem. plugged it in and tripped the circuit breaker. extension cord is good. cord under the truck looks ok. any suggestions?
 
Reply
Old Jan 7, 2012 | 10:55 PM
  #2  
Furniture Doctor's Avatar
Furniture Doctor
Senior User
Joined: Dec 2011
Posts: 175
Likes: 0
From: New Kensington PA
Block heater

I took out the cord from the truck. then I used a continuity tester to check each lead. After careful examination I saw that there was a break in the wire near the plug. After that discovery I bought about 5' of #14 AWG with a new plug and replaced most of the cord. I tested it again with the tester and everything was working. When I plug the truck in at night I use a timer and heat the engine for about 3 hours before I need to use it.

Doc
 
Reply
Old Jan 7, 2012 | 10:58 PM
  #3  
oldbird1965's Avatar
oldbird1965
Fleet Owner
20 Year Member
Liked
Loved
Community Favorite
Joined: Aug 2004
Posts: 20,419
Likes: 197
From: AZ
Club FTE Silver Member

Welcome to FTE but sorry I can't help you. Someone will come along.

Edit: You beat me Doc. Thanks for helping him.
 
Reply
Old Jan 7, 2012 | 11:21 PM
  #4  
jtjra's Avatar
jtjra
Thread Starter
|
New User
Joined: Jan 2012
Posts: 2
Likes: 0
Thanks...I'll test the wire tomorrow and see what I find. Thanks for the tip on the timer...no telling what I wasted on electricity over the years.
 
Reply
Old Jan 8, 2012 | 06:17 AM
  #5  
WALJON's Avatar
WALJON
Posting Guru
Joined: Nov 2003
Posts: 2,214
Likes: 0
From: THUNDER BAY
Club FTE Silver Member

My vote is for the cord as well right by the plug.
 
Reply
Old Jan 8, 2012 | 07:45 AM
  #6  
Furniture Doctor's Avatar
Furniture Doctor
Senior User
Joined: Dec 2011
Posts: 175
Likes: 0
From: New Kensington PA
Heater cord

When I replaced my BH cord I used #14 wire that I bought at Ace. I think that it was .$79 per foot. I had an extra heavy duty plug in my collection of electrical supplies. The total cost was $5.02. Ford wants between $50-70 for the cord. The Ford wire is #16 AWG. I did solder my connections from the old piece that went into the block. Make sure that you stagger the joints and wrap them well. I then covered all of this with some of the heavy orange insulation and wrapped it again with tape. Finally I reused the wire loom and wrapped it as well.

Doc
 
Reply
Old Jan 8, 2012 | 10:26 AM
  #7  
bruno2's Avatar
bruno2
Postmaster
Joined: Nov 2009
Posts: 4,575
Likes: 5
From: Broken Arrow , OK
The block heater cords and plugs see such a big amp draw that they just go bad after a while. I would replace it with a new one. I dont know if any of the vendors here sell them , but , I know the big truck dealerships or Ford sells them. If you arent going to Ford you will need to bring the cord with you or they wont know which one you need. To remove it there is either a metal clip that holds onto the heater or there is a threaded lockring that will have to be removed. Then just unplug it from the heater. You can repair them for cheaper than you can buy one , but , a repair wont last as long as a new one.

Furniture Dr. has the right idea. Using a timer will decrease the amount of abuse on the cord and it should last a lot longer. Having it plugged in for several hrs or several days doesnt help in starting any more than plugging it in for 2-3 hrs in most climates.
 
Reply
Old Jan 8, 2012 | 10:53 AM
  #8  
oldbird1965's Avatar
oldbird1965
Fleet Owner
20 Year Member
Liked
Loved
Community Favorite
Joined: Aug 2004
Posts: 20,419
Likes: 197
From: AZ
Club FTE Silver Member

Originally Posted by bruno2
Furniture Dr. has the right idea. Using a timer will decrease the amount of abuse on the cord and it should last a lot longer. Having it plugged in for several hrs or several days doesnt help in starting any more than plugging it in for 2-3 hrs in most climates.
It is quite a draw, that's for sure. Sometimes when I have my camper out in the middle of no where I'll plug in my pickup if its cold and the generator will really wind up with the load.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-1

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-2

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-3

Every 2026 Ford Engine Explained

 Brett Foote
story-4

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-5

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-6

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-7

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-8

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-9

Top 10 Ford Truck Tragedies

 Joe Kucinski
Old Jan 8, 2012 | 11:07 AM
  #9  
bruno2's Avatar
bruno2
Postmaster
Joined: Nov 2009
Posts: 4,575
Likes: 5
From: Broken Arrow , OK
My dad had a dumptruck for a lot of yrs. He always kept it plugged into an ext cord that was plugged into a timer during the cold seasons. The block heater would just fry everything eventually. The cord and then the timer and even eventually the recep it was plugged into. There is no way around it, but , like Furniture doc said the timer will keep it to a minimum.
 
Reply
Old Jan 8, 2012 | 11:05 PM
  #10  
stainlessstroker95's Avatar
stainlessstroker95
Postmaster
Joined: May 2011
Posts: 3,447
Likes: 0
From: Monroe City in
I didnt hardly ever plug my usual in when i first got it. But one night i decided i would cause i was gonna get up early. So i pluged it in then went out to the barn to get something and as i was walking back i seen a fire under my truck. I ran over there as east as i could and luckly i park right next to the out side water hydrant with a bucket for the dog water. I opened the hood and got it put out. It didnt burn any thing else but the cord. Idk why it didnt trip the breaker. I know it wouldnt of been good if i would of just went in and went to bed. I never did replace the core on it after that.
 
Reply
Old Jan 8, 2012 | 11:15 PM
  #11  
stainlessstroker95's Avatar
stainlessstroker95
Postmaster
Joined: May 2011
Posts: 3,447
Likes: 0
From: Monroe City in
Originally Posted by oldbird1965
It is quite a draw, that's for sure. Sometimes when I have my camper out in the middle of no where I'll plug in my pickup if its cold and the generator will really wind up with the load.
I know a quad axle driver that cant park his truck near an outlet so he uses the jumper pack from black and decker with the 110 outlet built in. He said it works good and last all night and he charges it during the day. I always thought that was a good idea for someone that did not have access to an outlet. I think it is around100 bucks at the home depot.
 

Last edited by stainlessstroker95; Jan 8, 2012 at 11:18 PM. Reason: spelling
Reply
Old Jan 9, 2012 | 12:16 AM
  #12  
oldbird1965's Avatar
oldbird1965
Fleet Owner
20 Year Member
Liked
Loved
Community Favorite
Joined: Aug 2004
Posts: 20,419
Likes: 197
From: AZ
Club FTE Silver Member

Gabe, that surprises me that it would last all night.
 
Reply
Old Jan 9, 2012 | 12:24 AM
  #13  
bruno2's Avatar
bruno2
Postmaster
Joined: Nov 2009
Posts: 4,575
Likes: 5
From: Broken Arrow , OK
Gabe, I cant believe your truck didnt burn to the ground. Thank God it wasnt in the barn or really close to it.
 
Reply
Old Jan 9, 2012 | 02:34 AM
  #14  
stainlessstroker95's Avatar
stainlessstroker95
Postmaster
Joined: May 2011
Posts: 3,447
Likes: 0
From: Monroe City in
Originally Posted by oldbird1965
Gabe, that surprises me that it would last all night.
I think he said it has 3 led battery indicator lights and it was on the last light by morning.
 
Reply
Old Jan 9, 2012 | 02:42 AM
  #15  
stainlessstroker95's Avatar
stainlessstroker95
Postmaster
Joined: May 2011
Posts: 3,447
Likes: 0
From: Monroe City in
Originally Posted by bruno2
Gabe, I cant believe your truck didnt burn to the ground. Thank God it wasnt in the barn or really close to it.
Ya i remember filling up both my tanks that day too. It could of been a bad deal.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
STIHL021
1994.5 - 1997 7.3L Power Stroke Diesel
7
May 8, 2011 11:31 AM
TreeFarmer05
Pre-Power Stroke Diesel (7.3L IDI & 6.9L)
14
Jan 10, 2010 08:39 PM
SkySkiJason
1999 - 2003 7.3L Power Stroke Diesel
4
Oct 9, 2008 12:47 PM
Urban_Prisoner
1999 - 2016 Super Duty
2
Dec 15, 2003 03:31 PM
CHACH
Pre-Power Stroke Diesel (7.3L IDI & 6.9L)
4
Nov 8, 2003 10:11 AM




All times are GMT -5. The time now is 04:47 AM.

story-0
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-1
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-2
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-3
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-4
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-5
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-6
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-7
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-8
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-9
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE