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Old Jan 6, 2012 | 02:41 PM
  #1  
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Starter grinding

My 2001 7.3 has a dry grind when first starting the truck in the mornings. The rest of the day the truck works great.

Soon as I wait for the light to go out and I try to start it, I get the dry grind (sounds like the bendix is hitting the flywheel) and then once I turn the key off and retry - works great.

Wifey says she has better luck with it when waiting about 5 seconds after the light goes out to try to start it.

I looked at the starter and everything looks clean and tight.

I was going to take it to a starter rebuild shop here, but since I cant duplicate the problem during the daytime, I imagine they would only end up rebuilding it.

Would a solenoid cause this problem? Since the starter works great during the day, I sorta am leaning away from a bad starter..

This just started about a month ago and is not everyday, maybe 4-5 times a week and had worked flawlessly in the past.

Or maybe the bendix is starting to act up to be slow to engage and starts spinning before it gets fully engaged?

Suggestions?

Thanks!
 
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Old Jan 6, 2012 | 03:05 PM
  #2  
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From: BoCoMo
Originally Posted by PEI
My 2001 7.3 has a dry grind when first starting the truck in the mornings. The rest of the day the truck works great.

Soon as I wait for the light to go out and I try to start it, I get the dry grind (sounds like the bendix is hitting the flywheel) and then once I turn the key off and retry - works great.

Wifey says she has better luck with it when waiting about 5 seconds after the light goes out to try to start it.

I looked at the starter and everything looks clean and tight.

I was going to take it to a starter rebuild shop here, but since I cant duplicate the problem during the daytime, I imagine they would only end up rebuilding it.

Would a solenoid cause this problem? Since the starter works great during the day, I sorta am leaning away from a bad starter..

This just started about a month ago and is not everyday, maybe 4-5 times a week and had worked flawlessly in the past.

Or maybe the bendix is starting to act up to be slow to engage and starts spinning before it gets fully engaged?

Suggestions?

Thanks!
The starter is not fully flinging out the gear that engauges the fly wheel and not making it fully into the fly wheel. It will continue to get worse and you may tear up some teeth on the fly wheel. Get the starter off and have someone look at it. The Shop will be able to see that it is not fully going out every time it should and as smoothly as it should when they bench test it.

Been there, done that....
 
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Old Jan 6, 2012 | 03:08 PM
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Thanks

.
 
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Old Jan 6, 2012 | 03:11 PM
  #4  
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From: BoCoMo
Originally Posted by PEI
Thanks

.
The hot wire on the starter is always hot so be carefule or unhook your batt. When you put the starter back on be very carefule with the little wire/nut/post.... it will twist right out of the housing if you are not careful...

yep, snapped it right out.
 
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Old Jan 6, 2012 | 03:18 PM
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Originally Posted by Brother Les
The hot wire on the starter is always hot so be carefule or unhook your batt. When you put the starter back on be very carefule with the little wire/nut/post.... it will twist right out of the housing if you are not careful...

yep, snapped it right out.
Thanks

A little off topic, Are these engines like some gas cars where you need to relearn the computer after disconnecting the batteries?

We had a honda odyssey that needed to do this or it would work horrible.


Thanks


Example:

Computer Relearn Procedures

Customers often complain of driveability problems during relearn stage because vehicle acts differently then before being serviced. Depending on type and make of vehicle and how it is equipped, the following complaints (driveability problems) may exist:
  • Harsh Or Poor Shift Quality
  • Rough Or Unstable Idle
  • Hesitation Or Stumble
  • Rich Or Lean Running
  • Poor Fuel Mileage
These symptoms and complaints should disappear after a number of drive cycles have been memorized. To reduce the possibility of complaints, after any service which requires battery power to be disconnected, vehicle should be road tested. If a specific relearn procedure is not available, the following procedure may be used:
Automatic Transmission
  • Set parking brake, start engine in "P" or "N" position. Warm-up vehicle to normal operating temperature or until cooling fan cycles.
  • Allow vehicle to idle for one minute in "N" position. Select "D" and allow engine to idle for one minute.
  • Accelerate at normal throttle position (20-50%) until vehicle shifts into top gear.
  • Cruise at light to medium throttle.
  • Decelerate to a stop, allowing vehicle to downshift, and use brakes normally.
  • Process may be repeated as necessary.
 
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Old Jan 6, 2012 | 03:23 PM
  #6  
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Brother Les
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From: BoCoMo
Originally Posted by PEI
Thanks

A little off topic, Are these engines like some gas cars where you need to relearn the computer after disconnecting the batteries?

We had a honda odyssey that needed to do this or it would work horrible.


Thanks


Example:

Computer Relearn Procedures


Customers often complain of driveability problems during relearn stage because vehicle acts differently then before being serviced. Depending on type and make of vehicle and how it is equipped, the following complaints (driveability problems) may exist:
  • Harsh Or Poor Shift Quality
  • Rough Or Unstable Idle
  • Hesitation Or Stumble
  • Rich Or Lean Running
  • Poor Fuel Mileage
These symptoms and complaints should disappear after a number of drive cycles have been memorized. To reduce the possibility of complaints, after any service which requires battery power to be disconnected, vehicle should be road tested. If a specific relearn procedure is not available, the following procedure may be used:

Automatic Transmission
  • Set parking brake, start engine in "P" or "N" position. Warm-up vehicle to normal operating temperature or until cooling fan cycles.
  • Allow vehicle to idle for one minute in "N" position. Select "D" and allow engine to idle for one minute.
  • Accelerate at normal throttle position (20-50%) until vehicle shifts into top gear.
  • Cruise at light to medium throttle.
  • Decelerate to a stop, allowing vehicle to downshift, and use brakes normally.
  • Process may be repeated as necessary.

No topic is off topic.
I, at one time had thought that and did not like to disconnect my batts ( I thought that I had read that if the batts were disconnected that I would have to go to the Dealer to get the radio to work because of the anti theft stuff). I found out differently. You will be fine to disconnect the batts to pull your starter off safely. The truck will take a short time to 'relearn' some stuff' but it will be fine.
 
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Old Jan 6, 2012 | 03:27 PM
  #7  
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Perfect!!


Thanks again
 
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Old Jan 6, 2012 | 03:57 PM
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I JUST took my starter out because I was having the same issues and this is what I found...I replaced a snapped lug on the positive cable last week and thought that was the issue....
 
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Old Jan 6, 2012 | 04:31 PM
  #9  
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Originally Posted by Rose Clifford
I JUST took my starter out because I was having the same issues and this is what I found...I replaced a snapped lug on the positive cable last week and thought that was the issue....

Ah.. I expect something similar lol

Need to put the truck in the garage soon and replace the studs on the exhaust manifolds along with adding gaskets to them.. will be a perfect time to rip that apart too..
 
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Old Jan 14, 2012 | 02:56 PM
  #10  
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Well,

Took my starter all apart last week and everything looked good.. cleaned it very well and regreased the spots needing grease.

STILL grinding..

So ordered in a new starter solenoid, put it on today, started twice no problem.. THEN I get the grinding again.. Takes about 2 grinds before the starter engages..

The starter shop here is very expensive so was hoping to do it myself..

What next? The soleniod on the fender? It dont look too bad, but looks can be decieving....

Suggestions?

Thanks!
 
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Old Jan 14, 2012 | 04:31 PM
  #11  
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How did the the gear on the starter look ? Did you look at the ring gear ?
 
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Old Jan 14, 2012 | 04:36 PM
  #12  
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Originally Posted by 1996pwrstrk
How did the the gear on the starter look ? Did you look at the ring gear ?

Everything looked like new in the starter.. It was a napa reman one from 2009 according to the sticker , but It was on the truck when I got it.


The flywheel has a bit of chewed marks on the very outside edge, but nothing bad.
 
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Old Jan 14, 2012 | 04:43 PM
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That relay on the inner fender is a switch from the key to the solenoid so if it was bad I would say you not would have any thing at the starter . I think I would pull it back off and take it and have it tested ,if you keep grinding the gears you are going to end up replacing the flexplate too.
 
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Old Jan 14, 2012 | 04:50 PM
  #14  
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Originally Posted by 1996pwrstrk
That relay on the inner fender is a switch from the key to the solenoid so if it was bad I would say you not would have any thing at the starter . I think I would pull it back off and take it and have it tested ,if you keep grinding the gears you are going to end up replacing the flexplate too.

Thanks! Yep.. taking it in and being tested may be my best bet.. safer then risking my flywheel..

Swapped those out before on other vehicles, not a fun job lol
 
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Old Jan 14, 2012 | 07:19 PM
  #15  
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Would a weak battery cause the starter to act up like this?

Just looked at my batteries and I think they are the origional motocraft.. (from 2001)

Because the other day when I had starting issues with it ( had the truck started about a dozen times and key on for about a hour doing my chips), I had to boost it and the whole time I was trying to get it boosted, the starter worked flawlessly..
 
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