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I'd be grateful for some advice on the timing cover job. Some of the questions I have before getting into this:
How big of job is it to do the timing cover seal? Does anyone know what the hours involved would be for a competent DIYer?
Give yourself half a day with the right tools.
Don't forget a harmonic damper puller and a bolt/washer to install it.
Pull the radiator and you can sit on the support to do it.
Originally Posted by Fred Fordstone
Should I consider doing the timing chain while I'm there? Trucks a 91 and has 150k miles on it, not sure how long a typical chain is good for?
Yes, I would consider it. I don't think they had the stupid plastic gears this late, but check for slop and if you do replace, use a true roller rather than a Hy-vo type chain.
Consider replacing the waterpump too if it shows any signs of bushing wear or impeller rot.
Originally Posted by Fred Fordstone
Previous poster mentioned it is advisable to use Permatex PST on bolts that go into water jackets. Is that to prevent water from leaking out in between the threads? Does the Permatex stay pliable or does it get hard?
Yes.
It does not get very hard, just stiff.
BUT, it does keep water out so the bolts don't sieze up and snap off.
Originally Posted by Fred Fordstone
Is there generally any need to machine the timing chain cover mating surface?
Look for any pitting, use RTV sealant if you find some.
Always change the FMS and consider sleeving (or changing) the damper if there are any signs of scoring.
Originally Posted by Fred Fordstone
What is a good product to use on the timing belt cover gasket? I have the high temp gasket maker (orange tube). Should I use that or is there a better product?
Timing BELT???
I use Ultra Black (or gray) or 'Right Stuff' but VERY sparingly.
On my Lima there are convolute passages around the two water passages on the back side of the timing case where it meets the block.
These are there to keep water out of the oil, and give an indication of failure.
I wouldn't want to clog them up.
That's thorough advice ArdWrknTrk. You answered all my questions + some.
I wouldn't have thought about the puller until I was there!
If I understand you correctly, the timing cover doesn't get machined. You just plug the pitting with RTV sealant. Then use a separate gasket sealer for to supplement the gasket but use it sparingly.
That's why I said if you see signs of pitting use RTV sparingly.
Modern gaskets shouldn't need dressing, but you can if you like. Edit to add; definitely use RTV at the corners of the oil pan. (the things you take for granted, lol)
FMS stands for front main seal.
The rubber lip can actually wear a groove in the steel boss of the damper.
This will result in instant failure of the new seal.
Be sure to lube the seal lip too.
They don't like to be started dry.
More good advice. Thanks for elaborating on that stuff. I feel like I'm prepared for the job now. Unfortunately, upon further inspection I found the intake manifold to have a small coolant leak as well. That coupled with all the little extras that would be involved to do a thorough job on the timing cover makes me want to wait until I can't live with it. Right now it's a relatively slow leak. I may try and drop some bars leak in the RAD and see if it helps.
With over 150K, you might spring for a new balancer too. I got a Ford racing one (the numbers matched the one that came off, actually) from Summit for about thirty bucks.
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