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I have an 041/2 f-350 well I've been fighting a no start for a week now, replaced the o rings and brass fittings and checked all the fuses. The truck will just sit there and crank crank crank and white raw fuel pours out of the exhaust. Miraculously I was able to get it started last night and started and idled like total SH&%.
Any Ideas?
I'm not pulling any codes once its warmed up it runs great. Coolant level is good and no I haven't pulled the valve to see what it looks like. I have had it unplugged since I got it and never looked back at it.
I have read in a forum on here a guy had a bad FICM and was blown white smoke and no start could that be it?
I tested it with the ignition on and then while cranking. What is KOEO and a buzz test?
KOEO = Key On, Engine Off
KOER = Key On, Engine Run
Maybe I'm thinking of something else...but I believe the buzz test is when the spool valves on top of the injectors "buzz" (they're being cycled causing 'em to warm the oil in them up) when the glow plug light is on. It was part of the updates on a reflash around '07/'08...so it's possible you don't have it if your truck hasn't visited a dealership in a long time.
Did the truck all the sudden up & do this or has it had an intermittent miss/stumble? Since you say once it warms up, it runs great...sounds like you may have a stiction issue (spelling?)...which sounds like the spool valves aren't spooling. Since it's an '04...it should have the cord there for a block heater, plug it in for at least 3 hours and see if that helps with starting it.
for the past 10 months I have been having problems with misfiring and sputtering at high RPM's. I was 90% sure it was the injectors but who knows what it could be on these motors. Then for the past month starting it up it would run reel rough and at low RPM's would be missing until it warmed up. So I was told the o rings and brass fittings probably went bad on the injectors so I bought 8 packs and did all the injectors.
Then when I got it started miraculously once all the air was out of the lines no misfires at all but can't get it started again
for the past 10 months I have been having problems with misfiring and sputtering at high RPM's. I was 90% sure it was the injectors but who knows what it could be on these motors. Then for the past month starting it up it would run reel rough and at low RPM's would be missing until it warmed up. So I was told the o rings and brass fittings probably went bad on the injectors so I bought 8 packs and did all the injectors.
Then when I got it started miraculously once all the air was out of the lines no misfires at all but can't get it started again
Did any of the crush washers (brass washer) or o-rings look damaged when you pulled 'em out? The o-rings more than likely were mis-colored...but was any of them nicked/torn? Don't guess you happened to wipe the injector tips down and check for cracks? That's how I figured out what happened to mine...the excessive fuel out the exhaust. The mis-fire/sputtering could be a fuel starvation issue. What's your pressure look like? How long did you let it run after you got all the air out? Seems like it takes a good 30 minutes of driving to work all the air out of the HPO system/rails. With an AE you can diagnose allot of things on these trucks...they're expensive ($360 shipped through Clay) but if your going to own your truck for a while and like turning your own wrenches, it's a wise investment. The Ford enhanced bundle reads all Fords '94 and up; it's what you've got to have to read/diagnose a PSD.
I'm not trying to scare you or overload with the questions...just trying to help troubleshoot a complex fuel system. That's makes a whale of allot of power for it's size
The washers looked done black and burnt away. Looked nothing like the new ones did and the o rings didn't seem like any were bad just miscolored. As for the tip of the injectors I took a wire brush cleaned them up real good wiped them off and no cracks. They all look still good. As for the pressure I do not know how can I hook up a gauge to find out? As for running time I let it sit for an hour and drove it for another hour. Once I started driving it, she ran like a champ
You have faulty injector(s), no if's, and's or but's about it, PLAIN AND SIMPLE. If you are burning raw fuel out the tailpipe, that is a sure sign of it. The only way to pinpoint it, is to let the engine sit overnight, cold soak, connect IDS with the Power Balance screen up and ready to pinpoint the low/high cylinders. To continue driving it in this state is to put your engine at serious risk of melting/damaging piston(s).
The washers looked done black and burnt away. Looked nothing like the new ones did and the o rings didn't seem like any were bad just miscolored. As for the tip of the injectors I took a wire brush cleaned them up real good wiped them off and no cracks. They all look still good. As for the pressure I do not know how can I hook up a gauge to find out? As for running time I let it sit for an hour and drove it for another hour. Once I started driving it, she ran like a champ
The hour drive should have more than worked all the air out of the HPO rails...so I feel like that isn't the problem. The washers shouldn't have been "burnt away"...black yes, but not burnt. To test the fuel pressure, you'll need a M12x1.5 adapter to 1/8" NPT (or what ever thread your gauge uses) and screw it into the test port on the side of the secondary fuel filter housing.
You shouldn't have anything under 45psi when the truck is running...ever! Above 50-55 is great...most guys that have their at 65-70 say they light off like a champ everytime. The stumbling at high rpms, I'm going to assume (I know dangerous) was while driving down the road. Kind of hard to check that if you don't have an in cab gauge. May need to get a long hose so you can strap the gauge to the windshield wiper (if your using a non-electric sending unit) and go for a drive once you get it running.
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