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6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

Wiring Harness $ ?

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Old Oct 10, 2011 | 08:00 AM
  #16  
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I think you are on the right track with the wiring harness as the suspect. I fixed similar issues by cutting out crimp connectors and soldering the wire connections. For more information click on my name in this post, then click on "find all posts".

Good Luck!
 
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Old Oct 10, 2011 | 11:24 AM
  #17  
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Thanks for all the suggestions. I've turned this over to a local mechanic and had a good interview/discussion with him. He said that he see's this many times and just from the little I shared with the receptionist over the phone had a good troubleshooting plan together. We talked for about 20 minutes and I feel comfortable that he knows exactly how to diagose the issue. I think after he rules some easy things out ICP/IPR and wire chaffing he is going to pressurize the HPO system and look for leaks on the stanpipe and dummy plugs. He estimated if that was the problem to cost about $600. Don't know if that is a reasonable price, but I'd be happy with that if it solves my issures.

On the way over I was getting a feel for the ICP & IPR relationship. I'm assuming they are related and together control the "high pressure oil" pressure. When I was accelerating the pressure would go up to about 3500 and the valve output would also rise. At Idle I was seeing about 22% on the valve and about 575 on the pressure. Is that correct? FICM voltage stayed mostly at 47.5.
 
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Old Oct 10, 2011 | 11:52 AM
  #18  
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Yep, those are the values my truck shows. And I just replaced my HPOP and dummy plug/standpipe on driver's side. FICM looks good. It's just hard to troubleshoot intermittent no starts. Be better if it just wouldn't start, period.

$600 sounds great to me... Parts not included would be my guess too...
 
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Old Oct 10, 2011 | 03:49 PM
  #19  
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I'm going to throw some money(bulettproofing) at it next spring after taxes and bonuses. Are there anythings that I need to take care of now if they have to tear it down to that level that would save big on the next go around. EGR cooler upgrade or delete, Turbo cleaning, CCV reroute, all are things that don't seem to require a big tear down, but are there any other things that I should do now while they have it apart? How about the oil cooler?
 
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Old Oct 10, 2011 | 04:13 PM
  #20  
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As far as your oil cooler... Monitor your EOT and ECT for a while and see how the spread is. The proper way to test is 65 mph 20 mile drive. EOT should stay within 5 - 6 degrees. Anymore is a sign you roil cooler is beginning to clog. DOn't jump to any conclusions just yet. It takes a little time to see how she's doing...
 
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Old Oct 10, 2011 | 05:53 PM
  #21  
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Actually the proper way to test the delta is in this tsb:
 
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Old Oct 10, 2011 | 05:57 PM
  #22  
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You have all the cool stuff... TSB's, AE, etc. etc...
 
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Old Oct 10, 2011 | 06:00 PM
  #23  
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Originally Posted by NewToDiesels
You have all the cool stuff... TSB's, AE, etc. etc...
LMAO--that may or may NOT be a good thing..........

All the TSB's are accessable from this website IIRC. AE was a gift from someone I can't possibly do enough for because of what he does for our country. All this is a work in progress and if you think I've got cool stuff you should see Bismic's unabridged version. OMG. His makes mine look like cliff notes.
 
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Old Oct 10, 2011 | 06:47 PM
  #24  
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I can only imagine about Mark... He probably has an AF an AH and AI to boot. I see his posts on other forums and take notes on his stuff constantly. I do appreciate the attention to detail.
 
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Old Oct 10, 2011 | 06:51 PM
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Originally Posted by NewToDiesels
I can only imagine about Mark... He probably has an AF an AH and AI to boot. I see his posts on other forums and take notes on his stuff constantly. I do appreciate the attention to detail.
Dude......you can't possibly imagine what a stand up guy he is to go along with everything else he does. Just an incredible individual.
 
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Old Oct 14, 2011 | 09:45 PM
  #26  
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Update

Good news today. I had some codes that seems to have solved the issues. Some EGR codes and a MAP sensor code. The paper recording the codes is out in the truck I'll post them later. But there appears to have been a problem with the connector of the MAP sensor and they cleaned the EGR along with some fresh fuel filters and it appears to be fixed for now.

Afterwards I discovered my Oil cooler is needing replacement. I was planning on doing that anyway with a new EGR cooler or delete, but now I may have to do that earlier than anticipated. 30 degree delta at 60 mph. All else looks good. Going to upgrade to the Blue Spring and CCV reroute with possible turbo cleaning.

Thanks for all your help.
 
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Old Oct 14, 2011 | 09:53 PM
  #27  
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Glad to hear that you have it resolved - without the BIG BUCKS of an HPOP!!

Hope the emails were helpful to you!
 
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Old Oct 14, 2011 | 10:33 PM
  #28  
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Glad you got your Scangauge in and working. It'll be very helpful going down the road (pun intended). Also great news on the codes and getting fixed up. Now you have a nice project to look forward to, sooner rather than later...

Thanks for the update...
 
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Old Oct 14, 2011 | 10:35 PM
  #29  
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Yes your emails made all the difference of putting them in the right frame of mind. I was not buying an in needed HPOP. THANKS!!!
 
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Old Oct 14, 2011 | 11:45 PM
  #30  
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With your Delta of 30* don't wait too long to replace your oil cooler or it can get expensive quick.
 
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