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1980 - 1986 Bullnose F100, F150 & Larger F-Series Trucks Discuss the Early Eighties Bullnose Ford Truck

EGR valve vacuum delay switch

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Old Sep 25, 2011 | 04:15 PM
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klx90
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EGR valve vacuum delay switch

so i decided to go ahead and replace my water pump and radiator, and that led to hoses, water outlet, thermostat, coolant temperature sensor, lots of rusted bolts and clamps, etc. of the many things i decided to replace, i came across this ported vacuum switch which i believe is called an "EGR valve vacuum delay switch" that i think keeps the egr closed until the engine reaches a certain temperature

anyways, the purpose of my post and the question that i have is: isn't there supposed to be a big piece of copper at the end of the threads here? since there isnt, does that mean it could have fallen off into my water outlet? could it be chilling in the intake manifold somewhere? i didnt see it near the thermostat when i took everything apart.

i also noticed that the second port on the switch is clogged up with the same rust, dirt and gunk that was in the water outlet

here are some pics of the piece and its corrosion

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Last edited by klx90; Sep 25, 2011 at 04:20 PM. Reason: fixed pics
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Old Sep 25, 2011 | 04:52 PM
  #2  
LARIAT 85's Avatar
LARIAT 85
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From: Florence, SC
Originally Posted by klx90
so i decided to go ahead and replace my water pump and radiator, and that led to hoses, water outlet, thermostat, coolant temperature sensor, lots of rusted bolts and clamps, etc. of the many things i decided to replace, i came across this ported vacuum switch which i believe is called an "EGR valve vacuum delay switch" that i think keeps the egr closed until the engine reaches a certain temperature
That's correct. That switch is rated at 150F. It only allows the EGR to operate when the engine is above 150F and it also does not operate at idle.

Originally Posted by klx90
anyways, the purpose of my post and the question that i have is: isn't there supposed to be a big piece of copper at the end of the threads here? since there isnt, does that mean it could have fallen off into my water outlet? could it be chilling in the intake manifold somewhere? i didnt see it near the thermostat when i took everything apart.

i also noticed that the second port on the switch is clogged up with the same rust, dirt and gunk that was in the water outlet
A quick search showed that not all ported vacuum switches had the copper sensor on the end of it. Most of the ones I have seen do, though. At any rate, I would go ahead and replace that sensor considering it is over 25 years old. RockAuto lists that ported vacuum switch for $79.79.
 
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Old Sep 26, 2011 | 12:12 AM
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must be motorcraft, i actually bought one earlier from rockauto for around 25 bucks, hopefully i didnt screw up
 
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