Notices
6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

Sarges Smike Thread....Help

Thread Tools
 
Search this Thread
 
Old Sep 14, 2011 | 02:00 PM
  #16  
Sarge261's Avatar
Sarge261
Thread Starter
|
Logistics Pro
Joined: Feb 2004
Posts: 4,460
Likes: 14
From: The Land Of Time
Club FTE Gold Member
No problem...I thought I missed something
 
Reply
Old Sep 14, 2011 | 04:47 PM
  #17  
npccpartsman's Avatar
npccpartsman
Hotshot
20 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2003
Posts: 15,369
Likes: 121
From: Stuttgart, Ar
Club FTE Silver Member

Sarge--it's very possible that the CHRA they put in is bad and leaking internally. Just because it's new/reman doesn't mean it isn't faulty. It shouldn't still be smoking.
 
Reply
Old Sep 14, 2011 | 08:19 PM
  #18  
FishOnOne's Avatar
FishOnOne
Lead Driver
20 Year Member
Liked
Loved
Top Answer: 1
Joined: Feb 2005
Posts: 7,964
Likes: 2,662
From: The Great State of Texas
Originally Posted by Sarge261
2 as a fire chief its probly wouldnt be good <ACRONYM title="Page Ranking">PR</ACRONYM> if I get arrested for something like a road rage incident.
Yeah I guess with your profession that wouldn't be wise... Anyways I didn't know you were a fire chief.

If you lived in Texas right now you would be sweating bullets!
 
Reply
Old Sep 15, 2011 | 07:09 AM
  #19  
Sarge261's Avatar
Sarge261
Thread Starter
|
Logistics Pro
Joined: Feb 2004
Posts: 4,460
Likes: 14
From: The Land Of Time
Club FTE Gold Member
Originally Posted by npccpartsman
Sarge--it's very possible that the CHRA they put in is bad and leaking internally. Just because it's new/reman doesn't mean it isn't faulty. It shouldn't still be smoking.
I thought about that too, also if it is bad what are the chances that the intercooler had some oil in it, if it does have oil in it is there anyway to get it out. I was figuring maybe it had something to do with that only because they only touched that part on the engine.

What would be the likely hood that my old sticking turbo could hide an injector issue.


I have a Banks cooler on it and if its contaminated and cant be flushed I'll have to pay big $$ for another one.

Sarge
 
Reply
Old Sep 15, 2011 | 10:24 AM
  #20  
zhilton's Avatar
zhilton
Logistics Pro
15 Year Member
Joined: Mar 2007
Posts: 4,604
Likes: 4
From: Claremore, OK
Originally Posted by Sarge261
I have a Banks cooler on it and if its contaminated and cant be flushed I'll have to pay big $$ for another one.
Thinking/typing out loud here... Why would you have to replace the intercooler if it's got oil in it? With the exception of the folks that have done the CCV reroute/filtered mod to their trucks...pretty much everyone has oil in their intercooler from the vapor condensation. Maybe I'm looking at it the wrong way and the oil vapor & condensation is a bad thing.
 
Reply
Old Sep 15, 2011 | 10:55 AM
  #21  
Sarge261's Avatar
Sarge261
Thread Starter
|
Logistics Pro
Joined: Feb 2004
Posts: 4,460
Likes: 14
From: The Land Of Time
Club FTE Gold Member
I was typing out loud there as well. Just trying to look at everything it could be. I too have a BD CCV reroute which has been great and I drain it every 3 months or so and get about a 1/2 cup or so of oil out of it so its working.

Just speculating I guess, but I think everyone is on the right track when they say injector. Its my fault for not driving it, but thats gonna change.

Sarge
 
Reply
Old Sep 15, 2011 | 03:40 PM
  #22  
npccpartsman's Avatar
npccpartsman
Hotshot
20 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2003
Posts: 15,369
Likes: 121
From: Stuttgart, Ar
Club FTE Silver Member

Originally Posted by Sarge261
I was typing out loud there as well. Just trying to look at everything it could be. I too have a BD CCV reroute which has been great and I drain it every 3 months or so and get about a 1/2 cup or so of oil out of it so its working.

Just speculating I guess, but I think everyone is on the right track when they say injector. Its my fault for not driving it, but thats gonna change.

Sarge
I'm not thinking injector but I haven't seen the smoke. My thinking is if it wasn't doing it before it went to the shop why would it be doing it after and what was done to cause it? Blue = oil. White/Gray/Black = fuel (or coolant)

AFA oil in the intercooler causing that type of smoke it would have to have a HUGE amount of blow by. I'm talking like looking like a steam locomotive out the oil fill pipe.
 
Reply
Old Sep 15, 2011 | 03:55 PM
  #23  
Sarge261's Avatar
Sarge261
Thread Starter
|
Logistics Pro
Joined: Feb 2004
Posts: 4,460
Likes: 14
From: The Land Of Time
Club FTE Gold Member
Its like a greyish blue...its kinda hard to tell but Im thinking mostly grey. Either way its going back into the shop Monday after I do what I have to do with it this weekend.

It definately smells like diesel too, its not like it was when the oil/egr coolers failed, that was a constant stream of white smoke all the time. This will only smoke when you pull away from a stop, it clears up and doesnt smoke again until you stop. Its almost like a 2 stroke loading up is the best way I can describe it. I have to use it tonight to pick up my trailer so I can get my tractor in the am so I will try to see what color the smoke is when I have someone behind me with light on.

Sarge
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-1

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-2

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-3

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-4

Every 2026 Ford Engine Explained

 Brett Foote
story-5

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-6

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-7

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-8

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-9

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
Old Sep 15, 2011 | 07:35 PM
  #24  
Sarge261's Avatar
Sarge261
Thread Starter
|
Logistics Pro
Joined: Feb 2004
Posts: 4,460
Likes: 14
From: The Land Of Time
Club FTE Gold Member
The smoke is definately grey in color, maybe a slight hint of blue but Im not sure if its just alittle of the reflection off the blacktop shining through the smoke.

Like I said driving along no smoke, slow to a stop roll on the throttle a puff maybe a second, pull up to a stop light/stop sign huge cloud of smoke, comes out the tail pipe for 5-10 seconds, stinks like raw fuel.

Sarge
 
Reply
Old Sep 21, 2011 | 04:09 PM
  #25  
Sarge261's Avatar
Sarge261
Thread Starter
|
Logistics Pro
Joined: Feb 2004
Posts: 4,460
Likes: 14
From: The Land Of Time
Club FTE Gold Member
Well,

I dropped the truck off Sunday night for Monday appointment. I've been busy myself here at the shop so I havent heard from the folks at the dealer, called them but my writer wasnt there. They guy I talked to had no idea what was going on with my truck just that they billed some fuel additive.

I hope they dont tell me nothing is wrong, or something is wrong with the fuel, I just put fresh fuel in it, 50 gallons, so I hope they're not gonna blame the fuel...I know it not the fuel.

I will update tomorrow when I talk to the writer I normally deal with and see if I can get an answer or two.

Sarge
 
Reply
Old Sep 23, 2011 | 06:50 AM
  #26  
Sarge261's Avatar
Sarge261
Thread Starter
|
Logistics Pro
Joined: Feb 2004
Posts: 4,460
Likes: 14
From: The Land Of Time
Club FTE Gold Member
BAD NEWS

Well,

I heard from the dealer yesterday...the good news is I can go and pick my truck up, the bad news is they cant tell me what is going on with it. They are sure its a fuel system problem, but the writer told me that FORD wont just replace an injector on suspision (sp), that it was an act of congress to get an injector covered withut hard evidence of failure.

I have a few questions for the experts...Is there a way I can, with my AE, or the dealer can turn the fuel off to each cyliner and tell that way what injector (s) are causing the smoke?

If I fix this myself by replacing all the injectors, what should I buy, and when you answer that question keep in mind I will be upgrading to a Power Maxx sometime in the near future.

Last question is who should I buy injectors from?

Sarge
 
Reply
Old Sep 23, 2011 | 07:15 AM
  #27  
npccpartsman's Avatar
npccpartsman
Hotshot
20 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2003
Posts: 15,369
Likes: 121
From: Stuttgart, Ar
Club FTE Silver Member

AE does have the option to turn off injectors one at a time which will also allow you to do a mass fuel desired test. It also has the contribution balance test that's one of the "automatic" options. I thought I had saved the MFD test but maybe Cheezit can send you the testing procedure.

Injectors.......that's almost like an oil thread Sarge--LOL. I only recommend Ryan Casserly because he makes his injectors from "new"/reman Motorcraft injectors but they are pricey. His customer service is second to none.

The PM is a great turbo choice. You don't necessariy have to go bigger injectors to get it to "run" correctly but I do recommend that you have the proper tuning. You can make a TON of power with stock injectors and considering that you tow regularly that might be your best choice.
 
Reply
Old Sep 23, 2011 | 06:40 PM
  #28  
Sarge261's Avatar
Sarge261
Thread Starter
|
Logistics Pro
Joined: Feb 2004
Posts: 4,460
Likes: 14
From: The Land Of Time
Club FTE Gold Member
I did a contribution test and so did the dealer. They know it needs and injector(s), but becuase there is no failure they say FORD will deny the claim. I was planning on an upgrade, but not this soon.

The truck runs great, but I cant stand the smoke so I guess I will have to replace them all and do the upgrde now.

I know that was a loaded question, but Im like one of those guys that figures you pay a little for cheap parts and have to keep doing the job over and over, or you buy the good stuff once and your done.

Anything else I should do while Im in there?

Sarge
 
Reply
Old Sep 23, 2011 | 06:56 PM
  #29  
Piolet's Avatar
Piolet
Posting Guru
Joined: Oct 2006
Posts: 1,693
Likes: 7
From: Francestown, NH
Originally Posted by Sarge261
Is there a way I can, with my AE, or the dealer can turn the fuel off to each cyliner and tell that way what injector (s) are causing the smoke?
Sarge
Would the temp at the exhaust manifold of the suspect injector be cooler than the others? (less efficient combustion?)
If so, could you just check the temp with a cheap laser temp reader at each port to the manifold and see if one is cooler?
I thought I read that somewhere
 
Reply
Old Sep 25, 2011 | 05:31 PM
  #30  
Sarge261's Avatar
Sarge261
Thread Starter
|
Logistics Pro
Joined: Feb 2004
Posts: 4,460
Likes: 14
From: The Land Of Time
Club FTE Gold Member
Ok so I am absolutly tired of the smoke, and I have to say not to happy with the dealer telling me there is nothing they can do. So my warranty will run out soon anyway and I did get the turbo fixed I am just going to replace the injectors myself. I dont even want to drive this thing it smokes like a whooped out hooptie.

So I am oing to call up Casserly in the morning see what they have to say/recomend for the tye of use my truck sees. I may even bite the bullet and order the Power Max too.

Its very disapointing that FORD wont repair the truck because the injkector doesnt fail any tests but they know they are bad. And also if it, they, did fail that it would be an acto of congress to get them to warrnty it anyway.

Rant over, is there anything else I should consider replacing/upgrading while I have the valve covers of for the injector replacement?

Sarge
 
Reply



All times are GMT -5. The time now is 01:42 PM.

story-0
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-1
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-2
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-3
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-4
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-5
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-6
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-7
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-8
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-9
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE