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U-Joint Install Trouble

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Old Sep 10, 2011 | 01:51 PM
  #1  
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U-Joint Install Trouble

I fried the u-joint at the rear axle a few weekends back towing our travel trailer 300 miles.




(I think the mountains on US-30W outside of Breezewood, PA are to blame)

I picked up a Neapco 2-0054BF Brute Force u-joint from Advance Auto Parts



and I am having some trouble pressing it in. It almost seems like the u-joint is 1/16" too big because I can get the snap ring to go in on one side or the other but not both at the same time.

IN:


WON'T GO IN:


Anyone else have this problem? Any suggestions? Think a spicer joint wouldn't give me this trouble?

Thanks
 
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Old Sep 10, 2011 | 02:15 PM
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How much pressure was used to press out the u-joint? Possible that you over did it and squished the yoke??
 
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Old Sep 10, 2011 | 03:10 PM
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It didn't seem like that much pressure, but I may have over done it without realizing. I'll have to compare it to the yoke on the other side(of the driveshaft).
 
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Old Sep 10, 2011 | 06:46 PM
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Looking at the Spicer chart from the link on at my front axle post, you will see that there is a listing for two different size U joints for the rear axle, totally dependant on the size of your yoke. You will need to measure your yoke, but I think that may be the problem.

Here is the link to the chart. Page 195


http://www2.dana.com/pdf/K350-1-DSSP.pdf
 
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Old Sep 10, 2011 | 08:39 PM
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You might have something in the cup also. It is common for a needle to drop into the middle of the cup while pressing.
 
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Old Sep 10, 2011 | 11:31 PM
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Housedad: I think I have to have the larger yoke since I have a V10

Exv10: I did check for this... I had a needle bearing fall down when I was doing a u-joint on my Jeep a few years back... drove me crazy trying to find the problem.

I'm thinking there is something wrong with the yoke. Maybe I did it, maybe the previous owner did it, I'm not sure. (The Ex had 91k miles when I got it) I was able to press the u-joint into the yoke on the transfer case side (of my rear driveshaft) in a matter of minutes.

 
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Old Sep 11, 2011 | 02:25 AM
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I doubt if a different size joint is going to be just different enough so the ring doesn't fit, something else is wrong there. Maybe something in the cup, or a bent shaft end, or maybe not in all the way due to a burr etc.
 
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Old Sep 11, 2011 | 02:33 AM
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Dana says 3.875’’ or w/4.438’’ , or .563" difference. The pic looks like it's off by the diameter of 1 roller, not a half inch.
 
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Old Sep 11, 2011 | 10:15 AM
  #9  
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By the looks of that old joint the shaft ent could be damaged. Take a small tape and measure from groove to groove inside and look for burrs.
 
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Old Sep 11, 2011 | 02:21 PM
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<P>U-Joint installed at transfer case end of rear driveshaft with no problem:</P>

<P>Yoke that bolts to rear axle:</P>



<P>Bottom of yokes line up:</P>
<P>Top of yokes don't line up:</P>
<P>Top of yokes don't line up:</P>

<P>So it looks like I need a Spicer C3-2-771! I don't think it would be a good idea to try and bend it back... that sounds like a recipe for a driveshaft vibration.

CORRECTION: C3-2-771 is the casting number... part number is 3-2-1839
 
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Old Sep 11, 2011 | 02:43 PM
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Get in there with a little tape and measure from snap ring groove to groove, then measure u-joint.
 
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Old Sep 12, 2011 | 02:24 PM
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Bending it back is no big deal. I have done it a couple of times with no problem. I used a piece of all thread ( or even a stud from a hub) which i inserted through one ear of the yoke. Then i threaded on a a couple of washers and nuts (fitting them between the ears) and proceded to use wrenches to spread the ears apart. A bit of careful measuring and turning produced the desired result.

This may or may not work for you, but I wanted to throw it out there. Good luck.
 
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Old Sep 12, 2011 | 02:28 PM
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Originally Posted by Immortal_Ben
Bending it back is no big deal. I have done it a couple of times with no problem. I used a piece of all thread ( or even a stud from a hub) which i inserted through one ear of the yoke. Then i threaded on a a couple of washers and nuts (fitting them between the ears) and proceded to use wrenches to spread the ears apart. A bit of careful measuring and turning produced the desired result.

This may or may not work for you, but I wanted to throw it out there. Good luck.
Sounds like a good idea and I doubt if it will affect the balance.
 
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Old Sep 12, 2011 | 04:03 PM
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I found the part online a couple of different places

1:Northern Drivetrain, LLC: Spicer 3-2-1839

2:3-2-1839-DANA CORPORATION-FULL RND FLANGE YOKE

3:Parts

But I had an idea to get the snap ring in there... pressing on the yoke while it was suspended on 4 deep sockets I was able to get it to flex enough for the snap ring to fit. I was planning on using this as a temporary fix until the new part came in, but if you guys think it'll work I'll give it a try!



 
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Old Sep 12, 2011 | 05:30 PM
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Sure, why even order a new one and go through it again,........... or take it back.
 
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