Notices
Excursion - King of SUVs 2000 - 2005 Ford Excursion
Sponsored by:
Sponsored by:

03-05' 6.0L Excursion!?!

Thread Tools
 
Search this Thread
 
Old Aug 29, 2011 | 04:43 PM
  #1  
mintons5's Avatar
mintons5
Thread Starter
|
New User
Joined: Aug 2011
Posts: 1
Likes: 0
03-05' 6.0L Excursion!?!

Have a 04' F-250, 4x4, 6.0L with 85K miles I bought 3-4 years ago, love the truck but have had nothing but trouble with the 6.0L....turbo, high pressure oil pump, wiring harness, oil cooler....all replaced/repaired at big $$$. Would like to replace with a 03-05' Excursion 4x4, diesel but am afraid of the 6.0. (I have already paid enough to FMC for diesel repairs) Did Ford get it right with the 6.0 during model year 05'...or am I dreaming? Is a low miles 03' 7.3 the answer or is the V-10 gas the answer? REALLY Like the diesel, when its running!
 
Reply
Old Aug 29, 2011 | 07:22 PM
  #2  
BigRy's Avatar
BigRy
Elder User
Joined: Mar 2007
Posts: 514
Likes: 1
From: Tampa
I have had very little problems with my 05. I just replaced my FICM this past week, and before that I had an alternator problem that was replaced and at 27K miles I had a failed EGR, other than that, no issues, my motor build date was August of 04. Now... I do already have Head Studs, gaskets new oil cooler and EGR Delete ready to go, but i havent had the need to install it just yet, but when my gaskets go, I am ready to drop and go.
 
Reply
Old Aug 29, 2011 | 09:55 PM
  #3  
hwybee22's Avatar
hwybee22
Posting Guru
Joined: Nov 2009
Posts: 1,522
Likes: 1
From: Liberty, NC
I'm at 96K wth no problems. I'm very happy with my 6.0 .
 
Reply
Old Aug 30, 2011 | 07:42 AM
  #4  
Dan Reinbold's Avatar
Dan Reinbold
Senior User
Joined: Jun 2010
Posts: 182
Likes: 2
From: Caro, MI
Do a Cummins swap.
 
Reply
Old Aug 30, 2011 | 09:31 AM
  #5  
hkaiser83's Avatar
hkaiser83
Senior User
Joined: Sep 2009
Posts: 279
Likes: 0
I had to replace the FICM and do the EGR delete but other than that mine has been wonderful to me.
 
Reply
Old Aug 30, 2011 | 11:52 AM
  #6  
ocboat's Avatar
ocboat
Senior User
Joined: Jun 2005
Posts: 242
Likes: 0
From: Oregon
I had all of those same problems with my '04 6.0 Excursion and have since traded for a V10. I really did like the diesel when it was running but I don't miss the problems one bit.
 
Reply
Old Aug 30, 2011 | 01:13 PM
  #7  
Quad411's Avatar
Quad411
Junior User
Joined: Jan 2010
Posts: 67
Likes: 0
I have an 05, and at 285,00 miles, I did injectors, and now at 292,00 an EGR delete, besides that nothing but ball joints , brakes and the basics.
 
Reply
Old Aug 30, 2011 | 03:58 PM
  #8  
Sader's Avatar
Sader
Senior User
Joined: Nov 2008
Posts: 319
Likes: 2
From: near mm217 off I-70 in MO
I have an 05 F250 with the 6.0L. Zero problems and runs great all the time! I would take the plunge on another in a heartbeat. Considering maintenance and repair history of course.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-1

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-2

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-3

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-4

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-5

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-6

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-7

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-8

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-9

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
Old Aug 30, 2011 | 05:21 PM
  #9  
AOsipower's Avatar
AOsipower
Freshman User
Joined: Aug 2011
Posts: 27
Likes: 0
All you guys that are having good luck with your 05's, are you just lucky, or did they actually change something that made a difference in reliability. I did not know that there were any MAJOR differences between the 03-04-05 6.0PSD's...
 
Reply
Old Aug 30, 2011 | 06:41 PM
  #10  
Sader's Avatar
Sader
Senior User
Joined: Nov 2008
Posts: 319
Likes: 2
From: near mm217 off I-70 in MO
I don't think there were any major changes but plenty on minor ones. It has been a while since I read up on them. I had an 04 also without any issues. I still see the 04 once in a while with a landscape company and they have not had any issues. Seems like the 05 and ups do not experience as many problems as the earlier ones did.

 
Reply
Old Aug 31, 2011 | 12:03 AM
  #11  
DragOne's Avatar
DragOne
Freshman User
Joined: Feb 2011
Posts: 25
Likes: 0
I think that mine was made during the same week as bigry's. Electrical headaches.
 
Reply
Old Aug 31, 2011 | 04:42 PM
  #12  
hwybee22's Avatar
hwybee22
Posting Guru
Joined: Nov 2009
Posts: 1,522
Likes: 1
From: Liberty, NC
Preventive maintenance is the key for a strong 6.0
 
Reply
Old Sep 4, 2011 | 08:55 AM
  #13  
SARGE/AF's Avatar
SARGE/AF
Senior User
Joined: Mar 2009
Posts: 154
Likes: 0
There was some changes to the 2005 6.0, mostly upgrades with better parts that prevented alot of the problems of the 04. but the 05 had to be built in the middle to later part of 05.
I just traded my 05 for a new truck and I did not have any issues with it in the 2 years I had it until I got into some bad fuel and damaged the fuel pressure pump, frame water separator.
 
Reply
Old Sep 4, 2011 | 04:10 PM
  #14  
Peace2Peep's Avatar
Peace2Peep
Laughing Gas
20 Year Member
Photogenic
Liked
Joined: Nov 2001
Posts: 829
Likes: 22
From: Florida
I kinda look at it as any modded vehicle(all my cars and trucks have been modded) I usually count the cost at the beginning as to how much I am wanting/willing to spend on upgrades, etc. Then I buy it with that in mind. Expect to spend $4-5k to make this truck a carefree driver and you will be happy!

I did all my upgrades and the bug has continued into makin it "pretty". I think if you plan on keeping it for a longtime, you will be most satisfied. If you want a short run...buy a newer diesel pickup with a big quad cab.

Enjoy the ride!
 
Reply
Old Sep 7, 2011 | 01:31 PM
  #15  
Big Green Bus's Avatar
Big Green Bus
New User
Joined: Sep 2011
Posts: 21
Likes: 0
I bought a 2003 Limited 168,000 no issues the guy I bought it from said he replaced the FICM the wife loves it. The kids named it and we like it and feel comfortable driving it anywhere....
 
Reply



All times are GMT -5. The time now is 11:30 AM.

story-0
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-1
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-2
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-3
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-4
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-5
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-6
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-7
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-8
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-9
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE