Notices
6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

EGR Removal PROBLEM

Thread Tools
 
Search this Thread
 
Old Jul 10, 2011 | 09:48 AM
  #1  
Canadian King Ranch's Avatar
Canadian King Ranch
Thread Starter
|
New User
Joined: Jun 2011
Posts: 13
Likes: 0
EGR Removal PROBLEM

i have an 05 f250 diesel and i'am trying to remove the EGR to clean it.

i have removed blots and EGR turns freely but i can not pull it out. i have tryed a wire on the bolt holes, turning and pulling but the F$%&ing thing will not come out.

Does anyone have any other idea's.

i have pulled till i'm blue in the face with no luck
<!-- / message -->
 
Reply
Old Jul 10, 2011 | 09:55 AM
  #2  
2006lariat's Avatar
2006lariat
Lead Driver
15 Year Member
Liked
Loved
Community Favorite
Joined: Oct 2009
Posts: 5,406
Likes: 229
From: Pa
Use the claw end of a claw hammer, it will pop right out with a couple bumps of the handle. Claw will bite under the flange of the egr. Use the intake as your lever.
 
Reply
Old Jul 10, 2011 | 10:01 AM
  #3  
Canadian King Ranch's Avatar
Canadian King Ranch
Thread Starter
|
New User
Joined: Jun 2011
Posts: 13
Likes: 0
that wont damage the EGR?

i Guess i have to be alittle more aggressive trying to get it out.

I will try hammer thanks
 
Reply
Old Jul 10, 2011 | 10:03 AM
  #4  
2006lariat's Avatar
2006lariat
Lead Driver
15 Year Member
Liked
Loved
Community Favorite
Joined: Oct 2009
Posts: 5,406
Likes: 229
From: Pa
Originally Posted by Canadian King Ranch
that wont damage the EGR?

i Guess i have to be alittle more aggressive trying to get it out.

I will try hammer thanks
Use common sense! It hasnt hurt mine yet. and I pull mine every oil change. The first time was a little scary, Now I just do it.
 
Reply
Old Jul 10, 2011 | 10:20 AM
  #5  
Canadian King Ranch's Avatar
Canadian King Ranch
Thread Starter
|
New User
Joined: Jun 2011
Posts: 13
Likes: 0
ya i guess i should have said, i have never pulled an EGR.

i just bought the truck (first Diesel) and i dont think the last owner ever cleaned or replaced it.

Truck has 134,000KM
 
Reply
Old Jul 10, 2011 | 10:23 AM
  #6  
2006lariat's Avatar
2006lariat
Lead Driver
15 Year Member
Liked
Loved
Community Favorite
Joined: Oct 2009
Posts: 5,406
Likes: 229
From: Pa
Once you figure it out, it will only take 30seconds! 2 bolts a plug and pop, done.
 
Reply
Old Jul 10, 2011 | 11:19 AM
  #7  
martin123456789's Avatar
martin123456789
Senior User
Joined: Nov 2009
Posts: 110
Likes: 1
I had to put quite a fair bit of my weight to get it to pop out... if you're pulling it up in a straight line, it should pop out before it breaks.. (I think)
I used a wire + loop on a crow bar on the alternator for leverage
 
Reply
Old Jul 10, 2011 | 12:10 PM
  #8  
dirtleg's Avatar
dirtleg
Mountain Pass
20 Year Member
Joined: Nov 2005
Posts: 164
Likes: 2
From: Cloverdale VA
I used 2 small prybars on opposite sides to get mine out. First time out at 132k miles. It was stuck pretty good. Good luck.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Old Jul 10, 2011 | 12:46 PM
  #9  
m-chan68's Avatar
m-chan68
Lead Driver
15 Year Member
Liked
Loved
Community Favorite
Joined: Mar 2010
Posts: 5,504
Likes: 256
From: Woodbridge, Ontario, CA
Club FTE Silver Member

Two suitably sized lady foot hooks.
 
Reply
Old Jul 10, 2011 | 02:21 PM
  #10  
95PSDieselP's Avatar
95PSDieselP
Senior User
Joined: Aug 2010
Posts: 284
Likes: 0
From: Royse City, Texas
i used a cherry picker to get mine out lol you just have to be careful
 
Reply
Old Jul 11, 2011 | 07:15 PM
  #11  
Canadian King Ranch's Avatar
Canadian King Ranch
Thread Starter
|
New User
Joined: Jun 2011
Posts: 13
Likes: 0
hahahah i like the cherry picker idea lol, i feel like thats what it needs, im not a small guy but dam i pulled like crazy and nothing, gave up but will try again when im comfortable blowing 400$$ on a new EGR if i break it lol.
 
Reply
Old Jul 11, 2011 | 07:38 PM
  #12  
johnthoms's Avatar
johnthoms
Senior User
Joined: Mar 2007
Posts: 101
Likes: 0
From: Vt and long island ny
Mine to was a bear to get out, but a little gentle persuasion with a cats paw( little claw foot bar to get nails out ) worked like a charm. Good luck
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
hawgystyle
6.0L Power Stroke Diesel
4
Sep 7, 2012 10:10 AM
BCHauler
1987 - 1996 F150 & Larger F-Series Trucks
11
Oct 2, 2008 04:27 PM
eigenvector
1983 - 2012 Ranger & B-Series
11
Aug 27, 2006 06:14 PM
WoodworkerJon
Ford Inline Six, 200, 250, 4.9L / 300
4
Apr 18, 2004 08:46 PM
birdog79F150
1973 - 1979 F-100 & Larger F-Series Trucks
5
Feb 25, 2002 11:59 AM




All times are GMT -5. The time now is 08:53 AM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE