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Clutch/flywheel help

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Old Jul 5, 2011 | 04:08 PM
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Clutch/flywheel help

Hey guys and gals, it has been a little while since I have posted. 1984 Ford F250, 4x4. 460. T19 trans.

I pulled my trans to get to my clutch because it was making a whirring noise while it was in neutral. In addition, it was slipping when I was driving it. Kind of hard to explain but it was a loud noise while in motion.
I also pulled my flywheel to get to my pilot bearing/bushing (need help figuring out how I can pull this.
I plan to spray degreaser on my flywheel and dust cover? ( a trans shaped piece that is really thin metal). I will use some steel wool to get this back into shape. Flywheel appears to be good with no divots or anything, but should I resurface it anyway?

Lastly, in terms of the clutch I found an 11inch Sachs clutch from Oreilly auto including everything for $110. Should I get this or look elsewhere? I've heard bad things about pilot bearings, should I use a bushing instead?
 
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Old Jul 5, 2011 | 05:02 PM
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Originally Posted by glovemeister
Hey guys and gals, it has been a little while since I have posted. 1984 Ford F250, 4x4. 460. T19 trans.

I pulled my trans to get to my clutch because it was making a whirring noise while it was in neutral. In addition, it was slipping when I was driving it. Kind of hard to explain but it was a loud noise while in motion.
I also pulled my flywheel to get to my pilot bearing/bushing (need help figuring out how I can pull this.
I plan to spray degreaser on my flywheel and dust cover? ( a trans shaped piece that is really thin metal). I will use some steel wool to get this back into shape. Flywheel appears to be good with no divots or anything, but should I resurface it anyway?

Lastly, in terms of the clutch I found an 11inch Sachs clutch from Oreilly auto including everything for $110. Should I get this or look elsewhere? I've heard bad things about pilot bearings, should I use a bushing instead?
Ok...

there is really no reason to pull the flywheel unless it needs to be surfaced-
If there are no grooves, burn marks, discoloration, etc on the flywheel, then use 100-150 grit sand paper just to clean the surface, then spray liberally with brake cleaner.

With regards to the major auto chains- I'm just not a big fan of their parts. IMHO, you should have a clutch rebuilder in your area that should be able to provide same day/next day service for that same price.
 
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Old Jul 5, 2011 | 05:11 PM
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Great thanks. Should I use a pilot bushing instead of a bearing? Heard bad things about the bearings.
 
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Old Jul 5, 2011 | 06:07 PM
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I think I just messed up good. When I pulled the flywheel yesterday I didn't know anything about marking the position of it and I didn't mark it. Am I in real trouble here? If so, any way to rectify my mistake?
 
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Old Jul 5, 2011 | 06:19 PM
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I have never marked a flywheel, it goes on only one way.

Personally, I always have flywheels ground when I do a clutch, it's just the way I was brought up.

My clutch kit came with a bushing but I went to NAPA and got a real needle bearing (made in Germany and not USA but what can ya do, at least it wasn't China and Germany makes good cars) as I just feel better with it.
 
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Old Jul 5, 2011 | 06:34 PM
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I use a slide hammer puller when I replace the pilot bearing. Not too sure about using a bushing instead of a bearing, never had any problems. Just drill you a small hole, big enough to fit a screw in, place it on the slide hammer, and pop it out. If your going to replace the clutch, I would recommend resurfacing the flywheel IMHO. The new clutch will grab better. I've seen too many people not resurface it and wind up having chatter in the clutch within a year or so.
 
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Old Jul 5, 2011 | 06:51 PM
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Originally Posted by ctubutis
I have never marked a flywheel, it goes on only one way.

Personally, I always have flywheels ground when I do a clutch, it's just the way I was brought up.

My clutch kit came with a bushing but I went to NAPA and got a real needle bearing (made in Germany and not USA but what can ya do, at least it wasn't China and Germany makes good cars) as I just feel better with it.
Great, thanks buddy. I was getting worried thinking that I messed up really good this time. I must say that even though I haven't fought the trans back in yet, I feel empowered as I was a bit nervous about this clutch job. Not really too bad at all.
 
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Old Jul 5, 2011 | 06:53 PM
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Originally Posted by billt28
I use a slide hammer puller when I replace the pilot bearing. Not too sure about using a bushing instead of a bearing, never had any problems. Just drill you a small hole, big enough to fit a screw in, place it on the slide hammer, and pop it out. If your going to replace the clutch, I would recommend resurfacing the flywheel IMHO. The new clutch will grab better. I've seen too many people not resurface it and wind up having chatter in the clutch within a year or so.
I just went out and sprayed some degreaser on the flywheel. I tried to clean it up a bit. It is in overall good condition but I am going to be the smart one here and not be cheap and get it done. Should be $20-$40 bucks.
 
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Old Jul 5, 2011 | 07:50 PM
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Originally Posted by ctubutis
I have never marked a flywheel, it goes on only one way.

Personally, I always have flywheels ground when I do a clutch, it's just the way I was brought up.

My clutch kit came with a bushing but I went to NAPA and got a real needle bearing (made in Germany and not USA but what can ya do, at least it wasn't China and Germany makes good cars) as I just feel better with it.
Right, one bolt is offset. But I mark mine anyway to make it easier to see when I'm on my back under the truck trying to put it back on.

And I always have the flywheel turned too. You turn rotors when you replace pads or drums when you do shoes.

I like the rollers too, just feel better and I think they last longer, less friction.

I made the mistake of using a Chinese made clutch, though I didn't know it at the time. It failed after about 2000 miles. Though I like O'Reilly's, ask them to order a Hays Super Truck clutch kit I put one in Sunday and it's the smoothest clutch I have ever had. Difference was night and day.
 
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Old Jul 5, 2011 | 07:58 PM
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On the clutch origins, if it is a Valeo disk you are good to go as being a domestic clutch on the big box brand, it is made in Hampton, VA, I used to live near the plant. A lot of store brands actually have Valeo disks in them. The best I would say to hunt down is a Luk($$). Surfacing the flywheel is cheap insurance.
 
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Old Jul 5, 2011 | 08:06 PM
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Originally Posted by glovemeister
It is in overall good condition but I am going to be the smart one here and not be cheap and get it done. Should be $20-$40 bucks.
I think that's a good move. It's not forbiddingly expensive to have done, and look at the work involved in getting to that point.

People often replace their water pumps on the same premise when replacing timing chains.
 
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Old Jul 5, 2011 | 08:13 PM
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I got a Borg Warner Brute Force kit based on the experiences of a retired Ford mechanic who had good experiences with them in his own 1981 F250.

It was made in USA, too.

I wish I had taken pictures of the el-cheapo thing that WAS in there.... Not only were the pressure plate surfaces really small, it was obvious to me the thing had gotten wet and then SAT for a VERY long time as the corrosion & pitting on the flywheel was evident, there were marks on the flywheel where the individual "pads" were situated.
 
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Old Jul 6, 2011 | 06:15 PM
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Originally Posted by ctubutis
I think that's a good move. It's not forbiddingly expensive to have done, and look at the work involved in getting to that point.

People often replace their water pumps on the same premise when replacing timing chains.
I didn't and I regret that decision.
 
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Old Jul 9, 2011 | 12:31 AM
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Hey guys, I was quoted $50-$60 by the local NAPA for the flywheel. In addition they lost their good machinist to Boeing so I just made a quick decision. I went ahead and hit it in a circular/cw motion with 220 grit sandpaper to get the grime off. It wasn't bad at all no wear or divots.
I also got the pilot bearing out today and I must say that I was impressed. I tried the paper trick with paper towels and I used the wrong size bolt. So in the end I got the right size bolt and used grease. Popped out after some time.

Are there any tips and tricks to reinstalling all this business? I heard something about maybe using some silicone on the flywheel bolts to prevent oil leaks? Buddy didn't know what I had and suggested I ask the pros.

Lastly, with no fly wheel or pilot how much work is it to get to the rear main? I figure I should replace it while I am in there.
 
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Old Jul 9, 2011 | 03:34 PM
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Originally Posted by glovemeister
Hey guys, I was quoted $50-$60 by the local NAPA for the flywheel. In addition they lost their good machinist to Boeing so I just made a quick decision. I went ahead and hit it in a circular/cw motion with 220 grit sandpaper to get the grime off. It wasn't bad at all no wear or divots.
I also got the pilot bearing out today and I must say that I was impressed. I tried the paper trick with paper towels and I used the wrong size bolt. So in the end I got the right size bolt and used grease. Popped out after some time.

Are there any tips and tricks to reinstalling all this business? I heard something about maybe using some silicone on the flywheel bolts to prevent oil leaks? Buddy didn't know what I had and suggested I ask the pros.

Lastly, with no fly wheel or pilot how much work is it to get to the rear main? I figure I should replace it while I am in there.
Nooooooooo! Use Loctite (red) to ensure the bolts do not come loose!
 
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