Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

7.3 engine build

Thread Tools
 
Search this Thread
 
Old Jan 31, 2012 | 08:01 AM
  #31  
88f1504x4's Avatar
88f1504x4
Thread Starter
|
Powerstroke Doctor
Joined: Aug 2002
Posts: 474
Likes: 0
From: Loxahatchee, FL
Club FTE Silver Member

Its a fun project thats for sure. 4 years ago I never pictured myself doing this but that damn PMS has got me bad.......
 
Reply
Old Jan 31, 2012 | 08:28 AM
  #32  
Rose Clifford's Avatar
Rose Clifford
Posting Guru
Joined: Dec 2010
Posts: 1,153
Likes: 0
From: Boston, MA
Painted 7.3L

Originally Posted by 88f1504x4
I recently purchashed a comple 7.3 out of an 02 with 160,000. I spent the last week stripping it down to the bare block and the block and crank are going to the machine shop tomorrow. My plans are forged cyro treated rods, the ford overhaul kit, head studs, hybrid injectors, not really sure what size yet I have some more learning to do, gt38r, comp cams valve springs and some upgraded push rods. I'm on the fence wether I am going to use my stock cam or go with a performance one. My goal is 2 months hopefully the funds allow. Rocker arms? Does anyone make an upgrade? I had one fail on me at around 280k and looking at them they don't seem very rugged yet I've never really seen any different replacements. I am also not sure what colors I want to use, I have Clay's intercooler boots and 6637 in blue already and I am leaning towards doing the motor in IH red and black just not sure how the blue ties in there. Does anyone have any pics of some painted engines? or suggestions?
I've always liked the black and red on the black mamba motors

BLACK MAMBA 7.3L POWERSTROKE CRATE MOTOR FROM THE HORSEPOWER SHOP - YouTube
 
Reply
Old Jan 31, 2012 | 09:52 AM
  #33  
SuperDoodie's Avatar
SuperDoodie
Elder User
Joined: May 2008
Posts: 860
Likes: 2
From: Liberty Lake, WA
Originally Posted by 88f1504x4
I see 2 different injector sizes with the same outcome. Are they going to have the same characteristics, or are they going to perform completely different?
The turbo is your limiting factor. That's why I say 238/30's are too big, but they are capable of more HP with a properly sized turbo.
 
Reply
Old Jan 31, 2012 | 11:53 AM
  #34  
88f1504x4's Avatar
88f1504x4
Thread Starter
|
Powerstroke Doctor
Joined: Aug 2002
Posts: 474
Likes: 0
From: Loxahatchee, FL
Club FTE Silver Member

Black and red def go good together! Thats what this one will end up being.

I understand the turbo limits it. In my head I am telling myself this is it. Once I am done I won't be going any bigger. I see a lot of people end up wanting more when they are done. If it comes to that I may go to a bigger turbo down the road but not anytime soon. I have other projects I need to get started on.
 
Reply
Old Jan 31, 2012 | 12:48 PM
  #35  
Bonanza35's Avatar
Bonanza35
Lead Driver
20 Year Member
Liked
Loved
Community Favorite
Joined: Sep 2005
Posts: 9,399
Likes: 188
From: Norco,CA
Club FTE Silver Member

I'm sure the 250/200 are tuned down. You need to PM Robin. He had his on the dyno last year at RRE and that is the numbers. To me good set up and thats as high as I would want to go. Anywhere around 400+ for me would be great. I also want to tow so 38R is as big as it can get here in California, smog, has to look stock.

Chet
 
Reply
Old Jan 31, 2012 | 02:36 PM
  #36  
88f1504x4's Avatar
88f1504x4
Thread Starter
|
Powerstroke Doctor
Joined: Aug 2002
Posts: 474
Likes: 0
From: Loxahatchee, FL
Club FTE Silver Member

Can someone tell me Robin's user name?
 
Reply
Old Jan 31, 2012 | 08:32 PM
  #37  
ChunderDownUnder's Avatar
ChunderDownUnder
Cargo Master
15 Year Member
Joined: Apr 2009
Posts: 2,135
Likes: 0
From: Man Cave
Originally Posted by 88f1504x4
Can someone tell me Robin's user name?
PaysonPSD.........
 
Reply
Old Jan 31, 2012 | 09:04 PM
  #38  
88f1504x4's Avatar
88f1504x4
Thread Starter
|
Powerstroke Doctor
Joined: Aug 2002
Posts: 474
Likes: 0
From: Loxahatchee, FL
Club FTE Silver Member

sweet Thank you
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-1

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-2

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-3

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-4

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-5

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-6

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-7

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-8

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-9

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
Old Jan 31, 2012 | 11:19 PM
  #39  
mueckster's Avatar
mueckster
Lead Driver
20 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jun 2003
Posts: 8,298
Likes: 25
From: Damon (South East Texas)
Originally Posted by Bonanza35
How much HP do you want? Robin on here has 38r, 200/80 and got 480 hp. Thats rwhp.
Chet
Originally Posted by SuperDoodie
I had 250/100's with my GTP38R and did 481 hp..
I'll add a third one to the mix. I laid down ~480 rwhp/950 tq with 180cc/100's & 38r and ran a best of 8.97 sec in the 1/8 mile. With the right supporting mods and tuning, it can be done.
 
Reply
Old Feb 1, 2012 | 03:36 AM
  #40  
ChunderDownUnder's Avatar
ChunderDownUnder
Cargo Master
15 Year Member
Joined: Apr 2009
Posts: 2,135
Likes: 0
From: Man Cave
ya right Roland, its a combination of factors not just sticks and blower. Any of the mentioned sticks will get the OP he's HP goals , just get what you can afford. But I would go for at least 80% nozzles
 
Reply
Old Feb 1, 2012 | 08:05 AM
  #41  
88f1504x4's Avatar
88f1504x4
Thread Starter
|
Powerstroke Doctor
Joined: Aug 2002
Posts: 474
Likes: 0
From: Loxahatchee, FL
Club FTE Silver Member

haha even more scenarios.... So with your experience of the injetors Roland, do you like them? Do you wish you would have gone to a different size at all?
 
Reply
Old Feb 1, 2012 | 09:11 AM
  #42  
mueckster's Avatar
mueckster
Lead Driver
20 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jun 2003
Posts: 8,298
Likes: 25
From: Damon (South East Texas)
Kind of a funny story: I originally thought I had bought 160/100 stage 2's (hoping for 400hp) from Clay and live tuned shortly after at RRE. After making some other mods and another round of live tuning, I started to question the size of my injectors. I had dynoed at 448 hp at RRE '10 and wondered if maybe I did have larger injectors than 160cc. I contacted Clay and Ryan Casserly to find out. Ryan didn't have the flow sheets for my set, but told me that they were 180's. I still don't know 100% what I have. I upgraded my fuel system and valve springs in 2011 and added a couple more tunes. These changes netted me the 485 rwhp.
All in all, they are doing well for me. I average near 16 mpg (daily driving) and have towed a ~11k fifth wheel camper with this combo with no EGT problems (note: I have supporting mods for this). The injectors have good street manners, but are a little smoky under 55 mph with the 38r/1.15 a/r combo.
I had no intentions of going with other injectors, but am pleased with the outcome of these. When I build another motor (at a much later date..lol), I will revisit that idea.
Robin and I did have a discussion about our injectors once. We came to the conclusion that the 200/80 and 180/100 flow about the same amount in volume. This is why we had similar results in power.
 
Reply
Old Feb 1, 2012 | 10:21 AM
  #43  
SkySkiJason's Avatar
SkySkiJason
Hotshot
Joined: Jul 2008
Posts: 12,782
Likes: 2,142
From: N.GA Mountains
Club FTE Gold Member
Originally Posted by ChunderDownUnder
250/100's for me. Your tunes can be tamed for the 38R. If you decide to go a bigger turbo you will have the sticks to do it.
I 2nd this opinion. The trend is such that soon 'stock nozzles' may not be very common. Good tunes should be able to make 238/100's or even 250/200's work fine with a 38R - albeit 'detuned' for that charger. Too bad ya didn't spring for a T4 mount and standard-rotation turbo... Its not much more than 38R and bellowed uppies and soooooo many more options for upgrades!

Bigger nozzles mean more fuel in less time. This gives more time to add fuel BTDC without excessive timing advance. Getting the fuel in there 'early' means lower EGT's and better MPG's. I've spent some time behind the wheel of a truck with 250/200's and a GTX 4294. It drives like a stock truck (even in 'race' tune) and often gets 18+mpg - 4x4 Crew Cab. In 'stock tune' and 'daily driver' (400/450HP?) you really can't make it smoke, but trying to get some black smoke reduces the amount of tread on the tires! Even in the hottest tune, the smoke is gone in 60ft (GTX 4294 )... The owner has also towed 17k lb trailer and reports lower-than-stock EGT's.

I didn't see a tuner mentioned, but I would recommend visiting with a couple of tuners and getting their opinions about injectors. Swamps, Tyrant and Gearhead all have good tunes for big nozzles.

Digging the red/black too! Reps sent! I did black/blue on the dually, but thinking the engine I'm building for the X might look like yours...
 
Reply
Old Feb 1, 2012 | 10:36 AM
  #44  
indyF-350psd's Avatar
indyF-350psd
you can't fix stupid!
Joined: Mar 2008
Posts: 1,906
Likes: 2
Club FTE Silver Member

never understood tuning down bigger sticks for a sub par turbo.....if you get the big sticks then go with a proportionate turbo.....if you are not gonna get a bigger turbo then you might as well get the smaller sticks.....jmo....
 
Reply
Old Feb 1, 2012 | 10:48 AM
  #45  
SkySkiJason's Avatar
SkySkiJason
Hotshot
Joined: Jul 2008
Posts: 12,782
Likes: 2,142
From: N.GA Mountains
Club FTE Gold Member
Originally Posted by indyF-350psd
never understood tuning down bigger sticks for a sub par turbo.....if you get the big sticks then go with a proportionate turbo.....if you are not gonna get a bigger turbo then you might as well get the smaller sticks.....jmo....
There may be advantages to the bigger sticks - even de-tuned. Even factory split-shots/GTP38 can make 100HP more than stock with no EGT penalty (with good tunes ). Of course, some people still write '140HP' tunes for them...

Just because you never empty the barrels doesn't mean you've 'wasted' anything. All Stage III injectors cost the same and are only $200 more than Stage II's.

I think there is a lot of misconception about big nozzles based on old-school tuning. From what I can tell, (some of) the tuners have made huge improvements in how they can make these bigger injectors perform. The days of excessive black smoke and 'hazing' at idle are gone. Lower EGT's while towing and better-than-ever MPG's are just a bonus!
 
Reply



All times are GMT -5. The time now is 10:02 PM.

story-0
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-1
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-2
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-3
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-4
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-5
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-6
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-7
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-8
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-9
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE