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6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

My 03'-6.0

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Old Jun 26, 2011 | 11:00 AM
  #1  
2000 roadking's Avatar
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My 03'-6.0

I try to keep 8 -6.0's running , thats my day job. I own a 03' f250, it has 135,000, on it. It has a mechanics bed ,I R air compressor. All the tools I own and everything you can think of. In otherwords it's heavy all the time. For about 6 months I have been watching it real close, it started making a whistle noise, which now as turned into a pop noise , coming from degas. It will lose about 1 quart to 1/2 gal of coolant every couple of weeks. The inside of degas bottle is black, you can not see coolant level. There is a few white spots around degas area,but not alot. Also when I check level with my finger it as a sort of black and some sort of film, and smells sooty. I have seen and replaced egr cooler's and oil coolers, also a few head gasket's, but they had different symptom's. I suspect head gasket"s but that really is a guess on my part. any ideas?
 
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Old Jun 26, 2011 | 11:04 AM
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I wish I had your job, I maintain 2 04's but they never ever seem to have problems

I think it could still be the oil cooler unless you already replaced it in that truck your talking about..

Are you monitoring temps?
 
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Old Jun 26, 2011 | 11:37 AM
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I maybe wrong but the whistle from the degas i think means head gaskets. I sure someone smarter than i will chime in and clarifly the problem.
 
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Old Jun 26, 2011 | 11:51 AM
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Head gasket or EGR cooler are the usual suspects. But since '03's almost never blow EGR coolers, that leaves HG.
 
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Old Jun 26, 2011 | 12:30 PM
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No , believe it or not I have only replaced One injector and one ICP [that was a bitch] I think I have another injector trying to stick , but was to replace it, when I go in for the main problem. I was thinking head gaskets at one point, just because you never hear of 03 egr failure. I also don't see coolant coming out of up tubes ,turbo,tailpipe,etc... I have seen total head gasket failure. I was just wondering if this engine can just push a little exhaust pressure into coolant somewhere else ? I have looked and never found one sign of moisture or coolant in oil.
 
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Old Jun 26, 2011 | 02:22 PM
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A blown head gasket on a 6.0 will not leak coolant into the oil. The black stuff in your coolant could be soot from exhaust gases or oil from a blown oil cooler. Seems like oil would want to separate out and float on the top of the coolant while soot would mix.

Here's a good test for a blown head gasket. YouTube - ‪HEAD GASKET TEST for 6.0 POWERSTROKE‬‏
 
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Old Jun 26, 2011 | 03:16 PM
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Test coolant for traces of exhaust gas.

If yes, that is HG.
 
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Old Jun 26, 2011 | 06:17 PM
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Thanks for the link to head gasket test , looks like i could make a test gauge myself. Somethings are so simple I can't see them ==same with the exhaust test, I used to have to them for warranty work.
 
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Old Jun 26, 2011 | 06:43 PM
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Oil does not separate and float when it contaminates the coolant. It is beat up and emulsified by the water pump - it forms a sludge like a milkshake.
 
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Old Jun 27, 2011 | 06:22 PM
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Yea I have seen that before. It really is some thick stuff. Mine just has real dark color and some real pressure in there. I picked up most of the stuff to put a guage together. But I am almost positive it is lifting the heads as they say an not what I would call a classic blown head gasket ,I think that was what was putting me off.
 
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