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help please 04 crank no start

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Old Jun 16, 2011 | 07:39 AM
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Exclamation help please 04 crank no start

ok so here is the situation im deployed to afghanistan and came across a 2004 f250 i began piecing it back together and have gotten it to start and run i had it running for about 12 hours then it slowley started running worse and worse found out that the fuel pump was bad changed it out with one from an 06 e350 van and had the truck running finished mounting the pump went to start it again and nothing itll crank the secondary fuel bowl will fill with fuel but the truck will not cough of sputter just cranks and cranks so im looking for some advice here while im cranking i dont get any tach reading i took the cam pos sensor out of the van and still the sam problem i tested the ficm and have 47 volts from the pin closest to the drivers fender while cranking i just need advice on where to go next thank yall very much
 
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Old Jun 16, 2011 | 08:06 AM
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Welcome to FTE

Here's a list of things to check...it's from the Tech Folder" sticky @ the top of the page

https://www.ford-trucks.com/forums/8...condition.html
 
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Old Jun 17, 2011 | 12:10 AM
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Same problem

Spray some diesel starting fluid in the hose going into the air filter.

Originally Posted by steven06
ok so here is the situation im deployed to afghanistan and came across a 2004 f250 i began piecing it back together and have gotten it to start and run i had it running for about 12 hours then it slowley started running worse and worse found out that the fuel pump was bad changed it out with one from an 06 e350 van and had the truck running finished mounting the pump went to start it again and nothing itll crank the secondary fuel bowl will fill with fuel but the truck will not cough of sputter just cranks and cranks so im looking for some advice here while im cranking i dont get any tach reading i took the cam pos sensor out of the van and still the sam problem i tested the ficm and have 47 volts from the pin closest to the drivers fender while cranking i just need advice on where to go next thank yall very much
 
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Old Jun 17, 2011 | 12:37 AM
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Originally Posted by kayak116
Spray some diesel starting fluid in the hose going into the air filter.
i didnt try ether but it will not fire on wd40 into the air intake is there anything else also thank you for the guide i will try some of those things later tonight very busy here today no time to work on it
 
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Old Jun 17, 2011 | 12:38 AM
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also is there anyway of pulling codes on the truck without a reader ive tried a few key on/off cycles and it has not worked thanks again for all yalls help
 
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Old Jun 17, 2011 | 05:04 AM
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Originally Posted by kayak116
Spray some diesel starting fluid in the hose going into the air filter.
Don't EVER spray ether into a glow plug diesel motor. You can cause SERIOUS piston damage quickly. I've seen it happen too many times and sold too many pistons to back it up.

To the OP: I don't know of any way to pull codes without a code reader so you're in a tough situation there. Are you getting any smoke while cranking? Do you get oil pressure on the dash gauge, not that it means much? If not then pull the oil filter lid and check the filter. See if you get oil flow into the housing while cranking. You'll have to hold down the filter drain "button" inside the filter housing while someone cranks.
 
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Old Jun 17, 2011 | 06:46 AM
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Originally Posted by npccpartsman
Don't EVER spray ether into a glow plug diesel motor. You can cause SERIOUS piston damage quickly. I've seen it happen too many times and sold too many pistons to back it up.

To the OP: I don't know of any way to pull codes without a code reader so you're in a tough situation there. Are you getting any smoke while cranking? Do you get oil pressure on the dash gauge, not that it means much? If not then pull the oil filter lid and check the filter. See if you get oil flow into the housing while cranking. You'll have to hold down the filter drain "button" inside the filter housing while someone cranks.
i get no smoke at all but it is very hot here 110s in the day and high 60s 70s ant night i have not tried to check to see the oil filter housing for fill up i get the oil pressure gauge to about the halfway mark after 2-3 seconds of cranking however the tach does not move at all no this truck has kindof been pieced together im just looking for directions to go so all the normal systems on it may not be working like the fuel pump it burned out so i found one that could work and wired it to a switch which i thought may have been the issue but it was running well right after i did that about an hour later after i mounted the fuel pump and did some other stuff around the shop nothing but cranking just a good strong crank no sputters or anything th FICM tested good tomorrow if weather and time permit ill go back out to it and see what i can come up with to me its looking like its an electrical/fuel delivery issue as the truck was running i really do appretiate all your help with this just getting parts and test tools is hard due to location lol i have an 06 e350 to take parts from but who knows if they are good any more info you can provide would be great thanks again
 
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Old Jun 17, 2011 | 06:59 AM
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If you're getting pressure on the oil gauge then the filter housing is filling. No smoke cranking means no fuel. The tach not registering cranking is normal. Just because the FICM has 47 volts doesn't mean it's good but that's all you can do. Check the plugs on the bottom of the FICM to make sure they are all plugged in tight. If you have another FICM from the van then you might try swapping them out.

You need to test the voltage at the ICP sensor and it needs to be .8V while the truck is cranking. An 04 truck can have an 03 or 04 motor depending on production date so the ICP sensor can be under the turbo (03) or on the passenger side valve cover (04). Hopefully it's an 04 motor. The ICP voltage indicates high pressure oil pressure, which needs to be 500 psi minimum to start.
 
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Old Jun 17, 2011 | 06:23 PM
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Originally Posted by npccpartsman
Don't EVER spray ether into a glow plug diesel motor. You can cause SERIOUS piston damage quickly. I've seen it happen too many times and sold too many pistons to back it up.

To the OP: I don't know of any way to pull codes without a code reader so you're in a tough situation there. Are you getting any smoke while cranking? Do you get oil pressure on the dash gauge, not that it means much? If not then pull the oil filter lid and check the filter. See if you get oil flow into the housing while cranking. You'll have to hold down the filter drain "button" inside the filter housing while someone cranks.

screw the motor.. I have seen what it will do on vapor when just the key is cycled.
it will blow crap up. lmao.
 
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Old Jun 17, 2011 | 06:58 PM
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Originally Posted by npccpartsman
You need to test the voltage at the ICP sensor and it needs to be .8V while the truck is cranking.
Interesting thing I learned recently. The PC/ED manuals are full of references to 0.8 volts minimum. I was helping a guy on another forum who had an intermittent no-start. He certainly had symptoms of low HP oil pressure. When he would only get to 0.8 volts it would not start (did this several times), but it would start at times and the only difference seemed to be that he had slightly higher ICP volts (usually around 0.9). Later, I found an International reference that stated the minimum is actually 0.82 volts.

I am assuming that the 0.82 reference is accurate. Doesn't seem like much, but it seemed to be the issue for him. His issue was indeed a leak in the HP oil system. I had to eat some crow on that thread! Just like someone I respect tremendously - I hate to be wrong!
 
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Old Jun 17, 2011 | 06:59 PM
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mark im not looking at one but iirc on the nostart diag sheet its listed as .85v I would have to go back and check.
 
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Old Jun 17, 2011 | 07:11 PM
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My PC/ED manual states 0.80 volts in the Hard Start/No Start checklist, item 10 (it is an early 2006 manual). I believe I saw the 0.82 in a TSB, but I will have to check where it was. I did not document where I found it at the time, as it was late one evening. I don't doubt that it could now be 0.85 (but I haven't seen that value!). Thanks Moe.
 
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Old Jun 17, 2011 | 07:12 PM
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I may be wrong But for soem reason I think thats were I may have seen it.
 
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Old Jun 17, 2011 | 07:21 PM
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ok step 10 lists it .8v
section 6 value table shows low idle at 1v
 
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Old Jun 17, 2011 | 07:35 PM
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Here is my 0.82 reference (page 4):

http://www.nosun.ca/wingnut/051207.PDF

I have a note in my spreadsheets that there is a Ford reference to 0.84 volts (didn't recall that) - so that pretty closely agrees w/ your memory. I did not write down where that reference was from ... maybe I can find that also!
 
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