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4x4 questions

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Old Jun 14, 2011 | 02:53 PM
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fordmudgrappler's Avatar
fordmudgrappler
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4x4 questions

So I'm planning on doing a 4x4 conversation but I been looking at axles and transfer cases I've seen alot of different combinations. So what's the best axle to get? And what transfer cases will mount to an e4od. And what is better to do rebuild my transmission with the different output shaft or get one rebuilt already done? The reason I ask is cause my transmission already has a shift kit in it.
 
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Old Jun 14, 2011 | 03:29 PM
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Best bet is to find a F-350 4x4 donor truck. Probably spend less on a donor than all the components bought seperately.
 
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Old Jun 14, 2011 | 05:55 PM
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You will need the output shaft and tailhousing from a E4OD. The BW trans case from that era is plenty strong (I have had no issues with mine w/ a 460) If you really want beefy though, you can go back to a New Process style from the 70's but you will need to build a support for it. As for axles, the 10.25 in the rear and a Dana 60 in the front will handle just about anything you might throw at it.
 
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Old Jun 14, 2011 | 07:44 PM
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Cool thanks fellas so far I been looking at Dana 44s and Dana 60s but I've seen things like pass drop axles what's that about? And I haven't seen anything about BW t cases could you explain them a little more?
 
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Old Jun 14, 2011 | 07:57 PM
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Originally Posted by fordmudgrappler
Cool thanks fellas so far I been looking at Dana 44s and Dana 60s but I've seen things like pass drop axles what's that about? And I haven't seen anything about BW t cases could you explain them a little more?
Passenger drop refers to where the differential on the front axle is located. Fords use Drivers Side Drop axles where the pumpkin (differential) is offset to the drivers side.

I have a Borg-Warner 1356 xfer case in my truck with a E4OD/460 combo. Plenty tough. It's a chain driven, dual range part-time case that shifts manually, at least on mine. Hi range is 1:1 and Lo range is 2.69:1

 

Last edited by raystankewitz; Jun 14, 2011 at 08:00 PM. Reason: Add xfer case info
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Old Jun 14, 2011 | 08:05 PM
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Wow low range sounds perfect for me especially since I got 456 gears but thanks for the info everyone ill look into either a donor or what I can find online and in the junk yard
 
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