Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

4x4 vacuum switch problem?

Thread Tools
 
Search this Thread
 
Old Jun 7, 2011 | 07:07 PM
  #1  
Crewcab Turbo's Avatar
Crewcab Turbo
Thread Starter
|
Fleet Mechanic
10 Year Member
Joined: Apr 2011
Posts: 1,441
Likes: 6
From: Marseilles IL
Club FTE Silver Member

4x4 vacuum switch problem?

My 2000 auto 4x4 hubs are not locking. I replaced the line going to the driver side wheel. It looked like a soaker hose for watering the lawn. I turn the switch on the dash and the 4x4 light comes on the dash, the driveshaft locks in the transfercase, but no vacuum at the wheels. Checked the vacuum switch on the fender and it has vacuum going in but it is not switching vacuum. Now the questions! Is there a fuse that would control the vacuum switch separately from the 4x4 light? Anyone have a wireing diagram or advice how to test it further? Any help would be great! Thanks all in advance.
 
Reply
Old Jun 7, 2011 | 08:00 PM
  #2  
A/Ox4's Avatar
A/Ox4
9 ECHO 1
15 Year Member
Liked
Joined: Aug 2009
Posts: 12,467
Likes: 58
From: Missouri
Club FTE Silver Member

You have a vacuum leak. I have an active thread on it. This thread has many different ways to diagnose it. Read this and see what you find:
https://www.ford-trucks.com/forums/1...-question.html
 
Reply
Old Jun 7, 2011 | 08:41 PM
  #3  
Crewcab Turbo's Avatar
Crewcab Turbo
Thread Starter
|
Fleet Mechanic
10 Year Member
Joined: Apr 2011
Posts: 1,441
Likes: 6
From: Marseilles IL
Club FTE Silver Member

My vacuum switch is under the hood on the passenger firewall it has plenty of vacuum going into the switch butt nothing coming out. I think the switch is not getting it's signal voltage or ground. Or vacuum switch is bad! Not sure? I may have a vacuum leak after, Aka soaker soaker hose.
 
Reply
Old Jun 7, 2011 | 08:43 PM
  #4  
A/Ox4's Avatar
A/Ox4
9 ECHO 1
15 Year Member
Liked
Joined: Aug 2009
Posts: 12,467
Likes: 58
From: Missouri
Club FTE Silver Member

Switch into 4x4 and run over to that side of the engine, if the motor is on, there is a leak after the pump. If the motor is NOT on, then get a test light and find out if there is a signal coming into the pump, if there is a signal coming in then the pump is bad.
 
Reply
Old Jun 7, 2011 | 08:47 PM
  #5  
Crewcab Turbo's Avatar
Crewcab Turbo
Thread Starter
|
Fleet Mechanic
10 Year Member
Joined: Apr 2011
Posts: 1,441
Likes: 6
From: Marseilles IL
Club FTE Silver Member

Pump works great I have good vacuum coming out of the Vac resivuar (cant spell) and going into the 4x4 Vac switch.
 
Reply
Old Jun 7, 2011 | 08:48 PM
  #6  
A/Ox4's Avatar
A/Ox4
9 ECHO 1
15 Year Member
Liked
Joined: Aug 2009
Posts: 12,467
Likes: 58
From: Missouri
Club FTE Silver Member

Check your vac switch wiring and all associated tubing. How are you measuring vacuum?
 
Reply
Old Jun 7, 2011 | 08:55 PM
  #7  
Crewcab Turbo's Avatar
Crewcab Turbo
Thread Starter
|
Fleet Mechanic
10 Year Member
Joined: Apr 2011
Posts: 1,441
Likes: 6
From: Marseilles IL
Club FTE Silver Member

I have a Vac Gage and I didn't check what's going into the switch butt it sucks good . I tested what's coming out and it's a big 0 no matter what. Think I need the wiring schematic to b able to test the wiring coming into the switch.
 
Reply
Old Jun 7, 2011 | 11:48 PM
  #8  
MR5x5's Avatar
MR5x5
Senior User
Joined: Mar 2007
Posts: 473
Likes: 3
From: Issaquah, WA
Sounds like the vac switch on the fender is shot. Had the same thing happen to me. $50 at the dealer.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-1

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-2

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-3

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-4

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-5

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-6

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
story-7

Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

 Joe Kucinski
story-8

Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

 Michael S. Palmer
story-9

The Best F-150 Deal of Every Trim Level (XL through Raptor)

 Joe Kucinski
Old Jun 8, 2011 | 01:20 AM
  #9  
Bitterbeard's Avatar
Bitterbeard
Junior User
Joined: Apr 2011
Posts: 52
Likes: 0
From: Chandler
Club FTE Silver Member

Wait what? Our trucks have auto locking 4x4 hubs? I thought my 2002 f350 was all manual, I got some rims that cover the hubs and I dread the next time I need 4x4 action I'll have to get out the allen wrench in the snow and go to work...

How do you check if your truck even has these?
 
Reply
Old Jun 8, 2011 | 01:30 AM
  #10  
A/Ox4's Avatar
A/Ox4
9 ECHO 1
15 Year Member
Liked
Joined: Aug 2009
Posts: 12,467
Likes: 58
From: Missouri
Club FTE Silver Member

Take your hub caps off.. the auto locking hubs will look like this. (just leave your hub caps off.) chances are your auto hubs need some maintenance (as you see us discussing here)

 
Reply
Old Jun 8, 2011 | 06:18 AM
  #11  
Crewcab Turbo's Avatar
Crewcab Turbo
Thread Starter
|
Fleet Mechanic
10 Year Member
Joined: Apr 2011
Posts: 1,441
Likes: 6
From: Marseilles IL
Club FTE Silver Member

Bitterbeard u can check by looking at your front wheels . You will have 3 lines instead of two going to each front wheel. One is your brake line, one is your abs line, and the other is the auto hub line. The auto hub line connects to a hose barb on the inside of the knuckle.
 
Reply
Old Jun 8, 2011 | 12:55 PM
  #12  
Bitterbeard's Avatar
Bitterbeard
Junior User
Joined: Apr 2011
Posts: 52
Likes: 0
From: Chandler
Club FTE Silver Member

Yep, I've got auto locking hubs. Mine look nowhere near as nice as Trey's, I think the previous owner used them to clean his boots off or something before getting into the truck. I'll need to tear them apart following Guzzle's walk through, once again thanks to FTE for the info!
 
Reply
Old Jun 8, 2011 | 08:19 PM
  #13  
A/Ox4's Avatar
A/Ox4
9 ECHO 1
15 Year Member
Liked
Joined: Aug 2009
Posts: 12,467
Likes: 58
From: Missouri
Club FTE Silver Member

I posted an update to my thread.. I fixed the problem on mine. Pics included..
https://www.ford-trucks.com/forums/1...l#post10438226
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
nddragon01
2004 - 2008 F150
2
Feb 7, 2017 07:18 PM
johnlatt09
1999 - 2016 Super Duty
2
Jan 21, 2017 04:00 PM
Capt No Slack
2004 - 2008 F150
2
Jan 6, 2017 07:58 PM
Akflyboy
Excursion - King of SUVs
5
Dec 13, 2016 01:44 PM
deputydog03
1999 - 2016 Super Duty
15
Dec 10, 2015 07:40 PM




All times are GMT -5. The time now is 06:21 AM.

story-0
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-1
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-2
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-3
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-4
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-5
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-6
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE
story-7
Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

Slideshow: Ranking the 5 things owners love about their Super Duty and 5 things they don't

By Joe Kucinski | 2026-04-29 16:36:49


VIEW MORE
story-8
Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

Slideshow: Ranking all 12 Ford truck engines available in 2026.

By Michael S. Palmer | 2026-04-22 13:32:20


VIEW MORE
story-9
The Best F-150 Deal of Every Trim Level (XL through Raptor)

Slideshow: The best Ford F-150 deal for every trim level (XL through Raptor)

By Joe Kucinski | 2026-04-21 15:59:01


VIEW MORE