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The truck is a 95 F-150 with the straight 6, 49k miles. Being an XL, it didn't have a tach. I wanted a tach. I got a cluster from a junkyard with a tach. I was told it was from a 94, which should have work. However, after installation, I don't have the air bag light anymore. So it must have been from a 93.
Anyway, as I was swapping the cluster in, I plugged the new cluster in to be sure it worked proir to swapping my speedo/odometer over to the new cluster. At various points of checking the operation of lights, I noticed the truck starting to start slower. After I had everything together I tried to start one more time with click click.
Now, I don't drive this truck often so I thought it was just the battery needing charged. I charged the battery and over the next few weeks it started with no issues. Then I decided it was dirty and headed to the car wash. After I was done, I hopped in and click click. Luckly it's a stick and with some help I got it going. So I'm thinking battery, but the green eye is nice and brite days after the battery is charged. I took the altenator to advanced to get it tested. It tested at 4 volts output. I didn't get their altenator, but I ended up with a reman somewhere else. I charged the battery and installed the new altenator. The truck started fine over a couple of weeks. Then when moving it to mow, click click. Charged the battery again. This time with the truck running, I removed the positive battery cable and the truck died right away. Take the altenator back for a new one. Charged the battery, installed the new altenator, and after running for a bit, shut it off and tried to restart with click click.
A few questions. Could this be related to the cluster being for a different year? Is there an external regulator I should be looking at? If so, where's it at and how to know if it's the issue? What else can I do to figure out what is causing the charging issue? Thanks in advanced for assistance.
Yes it is the cluster.
The 94 or 95 will not charge with the 92-93 cluster.
You have to swap two wires from plug to plug of the two plugs behind the cluster.
Well crap! Thank you subford for your apparent electrical knowledge. I don't think I'll be switching the wires. I just try to find a proper cluster to install.
Anyone want to buy a used 92-93 cluster with a tach? Seems I have one to sale now. Or even trading for a 94-95, if someone out there has done the opposite as me. Dirty, but all gauges work, just need to swap a few light bulbs around.
I did something similar. The two wires have to be crossed up. I think one is green with black stripe. They go to the Alt. to excite the field, i think.
I'd switch the wires around, its not hard to do. Just make a note about what was done and attach it to the wires so the next victim(owner) will know what was done.
Finding a correct year cluster my take some time to locate.
I have installed a tach cluster in my 95 E350 bus(E-series never had tachs in that years), and had to rewire just about all of them as the F-series and E-series cluster wireing were diffrent.
Sending you a email in hopes of getting pics of wires to swap, I'm having this problem in my 93 F-150 5.0 but i had pulled the cluster out of a 93 Bronco, Noticed my Radar Detector showing 11.8 V after the swap when it usually has 14V
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