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D44: Solid & TTB part compatibility

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Old Apr 26, 2011 | 12:22 PM
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D44: Solid & TTB part compatibility

I just bought a solid D44 out of a 79 Bronco to swap into my 81 F150 tonight. The Bronco's axle is set up for coil springs like mine is so I figured this oughta be a pretty clean cut swap, I hope.

The previous owner, however, did rob the driver's side axle shaft and locking hub off the axle for another vehicle of his so I got
to wondering if any of the parts like those mentioned would be interchangeable between the TTB and the sold D44?

Has anyone out there tried anything like this or have any idea about it? Thanks in advance for any and all help!

-Kenny
 
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Old Apr 26, 2011 | 12:28 PM
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Dunno about the axle, but the locking hub should be the same.

The solid axle used in the 79-older trucks used a longer radius arm, along with a track rod, so those will need to be considered. Not sure about any other variations.....
 
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Old Apr 26, 2011 | 01:20 PM
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From reading another thread on here there were many posters who felt there were no strength differences between the ttb and solid d44's. About the only gain you get is possibly better tire wear.

Assuming the above I true that seems like a lot of work for no real upgrade. So that begs the question... why do it?
 
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Old Apr 30, 2011 | 05:16 PM
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Originally Posted by smashclash
...that seems like a lot of work for no real upgrade. So that begs the question... why do it?
This upgrade is something I've tossed around in my head for a couple years now and my reasoning is that I've been wanting to gear down my axles. I've got no real idea on how to tear down my TTB to do so (let alone putting it back together properly, it looks confusing) and most all of the bushings and such on it are shot and need replacing. But at the same time, I don't want to go through the work of putting leaf springs on my front end (this thought was before I was aware that D44's had coil springs in Broncos and such).

Meanwhile, my 9" in the rear goes to hell, so now is the time to do the gears if I've got to rebuild it anyway. I found this guy on Craigslist with the axles I bought that not only match each other, but have gears in them that are about what I wanted, should bolt right in, and don't need as much work as the ones under my truck right now. Also, the solid is easier to align and looks cooler, but those are more like opinions rather than facts, I suppose haha.

So, if the internal parts would only match up, it would just make my day. Unfortunately, I won't get to the project until this summer or possibly even winter...thus is the life of a farmer.
 
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Old Apr 30, 2011 | 09:13 PM
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Calipers, lockouts, center chunk, and bearings can be swapped between the two. Rotors may or may not fit. So you can use your TTB lockout on the solid, but the axle shafts will not work as they are different lengths. It's also a no go on the spindles and knuckles.
 
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Old May 1, 2011 | 12:53 AM
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They (ifs versions) are super easy to take apart and put back together. Plenty of detail in haynes and chiltons books to put the while thing back together.

4 bushings in the whole thing, radius arm and pivot bushings are it.
 
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Old May 1, 2011 | 09:39 AM
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Originally Posted by 6fifty_f1fifty
They (ifs versions) are super easy to take apart and put back together.
Really? I haven't thumbed through my haynes about it yet so I don't know what it all entails. I've still always heard that setting the alignment correctly is a pain. I'll still probably swap it anyway, but I'll probably hang on to the old one for my 87 (my DD). The front end on that one still rides pretty smooth yet, but the one under my 81 rattles constantly and is pretty rough.

I've read on a few other forums about the TTB, and it always seems like a love 'em or hate 'em deal with them. Logic tells me that the solid would have fewer moving parts, therefore not needing as much maintenance. Would I be wrong with that thought?

Thanks for all the input thus far, guys!

-Kenny
 
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Old May 1, 2011 | 10:20 AM
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IFS have only one more u-joint, and there are two axle housings instead of one.

I think it is the Chiltons that really details the spindle and hub assembly, and all you have to do is look at LMC or Bronco Graveyard catalog for assembly of the whole thing. Plus dana has full maintenance instructions freely available here:

Dana Holding Corporation The Expert Librarian - Information for driveshafts, u-joints, axles, heavy axles, light axles, Drivelines
 
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Old May 1, 2011 | 10:23 AM
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The bearings might be different too, I have never torn apart a solid axle, but the IFS one has the inner and outer wheel bearings plus a spindle bearing that is in between the inside of the spindle and the outer axle shaft.
 
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Old May 1, 2011 | 12:55 PM
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Good deal, thanks for the link! I'll have to read through it when I get to a computer, stuck in my tractor today and using my crackberry for now...
 
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Old May 1, 2011 | 02:25 PM
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You need at least 4" of lift to use the solid axle. Otherwise the pumpkin will hit the engine crossmember
 
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Old May 1, 2011 | 02:33 PM
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If the center section will swap between the solid and TTB versions, that's what I would do. At least the D44 TTB has a dropout pumpkin, like the 9" rear. I don't know about the D44 solid. If it also has the dropout center, and it will fit the TTB, that would be the easiest way to regear without having to do a lot of fabrication to make the solid axle fit the truck.
 
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Old May 1, 2011 | 02:35 PM
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Originally Posted by Rogue_Wulff
If the center section will swap between the solid and TTB versions, that's what I would do. At least the D44 TTB has a dropout pumpkin, like the 9" rear. I don't know about the D44 solid. If it also has the dropout center, and it will fit the TTB, that would be the easiest way to regear without having to do a lot of fabrication to make the solid axle fit the truck.
The center does NOT drop out like a TTB 44 . So it is more difficult to swap gears
 
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Old May 1, 2011 | 02:38 PM
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Originally Posted by Diesel_Brad
The center does NOT drop out like a TTB 44 . So it is more difficult to swap gears
Bummer. I haven't messed with any D44 solid axles, so I honestly had no clue. Oh well, it was a thought.......
 
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