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Clunk on acceleration

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Old Apr 11, 2011 | 08:37 AM
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Clunk on acceleration

2002 F-250 Crew 4x4PSD 4R100 178,000 miles. Original owner.

When accelerating from dead stop, I get the all familiar clunk. I do not get the clunk in reverse, and if I begin to roll then give it the gas the clunk is much less or not at all. WHatis very strange is in the cold, it is not noticeable.

What I have done.

1) All u-joints. The OE joints still looked pretty good, of course you dont know that unless you tear them down...so why not just replace them.

2) Grease, grease, grease slip joint

3) Changed diff oil....very slight silver in bottom...no metal and the ring and pinion look very good.

4) Also checked drive "slop" and it is within Ford specs.

5) Trans serviced regularly....very little metal in there too...only on magnet/plug.

I have not checked u-bolts on rear diff yet, but other than that I am out of ideas..

Ideas of what to look for next?
 
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Old Apr 11, 2011 | 08:52 AM
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Body mounts?
 
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Old Apr 11, 2011 | 09:30 AM
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Do you hear it on hard stops?
 
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Old Apr 11, 2011 | 03:07 PM
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Originally Posted by jh818
Body mounts?
They look good. I never checked torque, but they appear tight.

Originally Posted by ThirdsACharm
Do you hear it on hard stops?
Nothing on the stops, only acceleration....Wait, if I come to a full stop then rock it I feel a little bump....hmmmm. So, what would that mean??
 
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Old Apr 11, 2011 | 04:20 PM
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Could be body mount bushings are worn out. I've read threads in the Excursion forum, but not sure if it is applicable for crew cab. The front between the two is almost identical.

Do you feel the clunk right below you on the driver's side floorboard? Does it clunk also when you turn into the driveway?
 
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Old Apr 11, 2011 | 04:20 PM
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Double post...oops.
 
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Old Apr 11, 2011 | 06:37 PM
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Originally Posted by 79CEEJAY
Nothing on the stops, only acceleration....Wait, if I come to a full stop then rock it I feel a little bump....hmmmm. So, what would that mean??
Have to be honest - I am not familiar with the SD front suspension. But my girlfriends contour recently has a noticeable problem with the bushings on a shock support. I had a similar problem with a blazer sway bar bushing - clunked on hard acceleration and hard braking - so annoying. Just saw your posted and thought I'd mention it.
 
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Old Apr 12, 2011 | 11:26 PM
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Engine mount rubber might be stretched.
 
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Old Apr 13, 2011 | 01:08 PM
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Sway bar bushings will make a pretty hard clunk when stopping and taking off when they wear.
 
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Old Apr 13, 2011 | 02:13 PM
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I had that exact same noise\feeling on my solid axle '94 F350. My ball joints were sooo bad they were oblongating the holes in the front knuckle on the drivers side. Performed the repair now all is good.
 
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