Notices
1994.5 - 1997 7.3L Power Stroke Diesel  

My Exhaust Thread

Thread Tools
 
Search this Thread
 
Old Apr 7, 2011 | 07:38 AM
  #16  
Neal 97 250's Avatar
Neal 97 250
Post Fiend
Joined: Mar 2007
Posts: 9,010
Likes: 5
From: Johnson City, TN.
The big cats go for $50 here at the recycler.
$30 for the small ones.
 
Reply
Old Apr 7, 2011 | 09:06 PM
  #17  
BuckHammer's Avatar
BuckHammer
Thread Starter
|
Cargo Master
10 Year Member
Liked
Loved
Community Favorite
Joined: Jul 2010
Posts: 3,014
Likes: 115
Club FTE Silver Member

I think I'm just going to do a side pipe that will exit as far forward as I can make it while still clearing that skid plate. Has anyone done this?
 
Reply
Old Apr 8, 2011 | 10:10 PM
  #18  
BuckHammer's Avatar
BuckHammer
Thread Starter
|
Cargo Master
10 Year Member
Liked
Loved
Community Favorite
Joined: Jul 2010
Posts: 3,014
Likes: 115
Club FTE Silver Member

So I fired it up and drove it around a little bit today with nothing but downpipe for an exhaust system. It sounded fantastic.

I've decided that I'm definitely not bridging the gap to the rest of the exhaust system. I'm either going to turn it out past the skid plate or put on a turndown right past the skidplate. Is anybody here running exhaust like this?
 
Reply
Old Apr 11, 2011 | 09:53 AM
  #19  
superduty4x4's Avatar
superduty4x4
Hotshot
20 Year Member
Liked
Loved
Community Favorite
Joined: Jul 2003
Posts: 12,177
Likes: 40
From: Newport, WA
I ran all last week with just the down pipe. Yes it sounds awesome but it gets old after a while. I'd at least try to get it to the transfer case so there is no chance of the heat melting the wiring/connector on the side of the trans.
 
Reply
Old Apr 11, 2011 | 01:47 PM
  #20  
BuckHammer's Avatar
BuckHammer
Thread Starter
|
Cargo Master
10 Year Member
Liked
Loved
Community Favorite
Joined: Jul 2010
Posts: 3,014
Likes: 115
Club FTE Silver Member

I decided that I'm going to turn it out right where the frame turns up. That way, I don't have to worry about getting the pipe under the frame. I think it's like three or four feet rearward of the downpipe. So I'll be putting the exit point quite a bit downstream.
 
Reply
Old Jul 7, 2011 | 07:54 PM
  #21  
BuckHammer's Avatar
BuckHammer
Thread Starter
|
Cargo Master
10 Year Member
Liked
Loved
Community Favorite
Joined: Jul 2010
Posts: 3,014
Likes: 115
Club FTE Silver Member

Actually going to finish the exhaust now!

I never finished my exhaust, but I'm looking to do so now. So here's a bump to get this back to the top. I'm lining up parts to get my exhaust to exit in front of the rear wheel.
 
Reply
Old Jul 8, 2011 | 01:48 PM
  #22  
427 fordman's Avatar
427 fordman
Hotshot
15 Year Member
Photogenic
Photoriffic
Joined: Feb 2009
Posts: 10,408
Likes: 75
From: Plankinton, SD
Well, not the best pics, but here's what I've got for ya. These first two are pictures of the rear hanger I modified, you can see I cut it off and bent and welded a new J under the pipe. Welded to the plate I bolted on the frame. You can also see the little bit of black it puts on my lower fender. I may drop it sometime a little bit, but not too worried about it. You can also see the short piece I added to the elbow, I mention more on that later.





Here is a picture of how the front hanger is on



Here is a pic of the length of pipe, between the two welds is the short piece I added between the 4' piece and the elbow. It's only about 8 inches long. Then there is another short piece on the end of the elbow to reach the outside of the truck. About the same length. I'd guess if you just got one 4' piece and a 3-4 inch adaptor, you'll be about a foot farther ahead than mine, give or take. You would need to cut a piece off of the 4' chunk to put on the end of the elbow to reach the outside of the truck so it will shorten that up. If I were you, I'd get two four foot pieces, they aren't that spendy.



If you don't have a welder, you can buy clamps to use to put the pieces together, then you will have to figure out how you want hang it. Maybe check with an exhaust shop, see what options for hangers they have.
 
Reply
Old Jul 8, 2011 | 02:28 PM
  #23  
DIYMechanic's Avatar
DIYMechanic
Post Fiend
Joined: Dec 2010
Posts: 10,121
Likes: 3
From: Orrville, Ohio
FWIW,

You can get exhaust hangers that will just fit under a standard exhaust clamp too. They're a universal type of thing that can be cut to fit.

This what I was thinking of. I like a welded exhaust myself, but if you don't have a welder, or don't want to mess with it, this is an option as well.

Here is another that has the clamp built into it. Kinda cheesy but you get the idea.

I'm pretty sure you should be able to find one similar locally for around $5.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-1

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-2

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-3

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-4

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-5

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-6

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-7

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-8

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-9

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
Old Jul 9, 2011 | 12:12 AM
  #24  
BuckHammer's Avatar
BuckHammer
Thread Starter
|
Cargo Master
10 Year Member
Liked
Loved
Community Favorite
Joined: Jul 2010
Posts: 3,014
Likes: 115
Club FTE Silver Member

Thanks, especially for the pictures. Can you guys school me on I.D. pipe versus O.D. pipe? I'm thinking that when I see 4" O.D. pipe, that the 4" is the diameter measured to the outside of the pipe, which would make it smaller in diameter than 4" I.D. pipe, which would be the diameter measured on the inside of the pipe. Am I correct in saying this? Also, if I buy a length of straight pipe, would that be O.D. or I.D. typically? The pipe I'm looking at doesn't specify.

You guys think 4' will be enough pipe to clear the frame on the back there?
 
Reply
Old Jul 9, 2011 | 06:34 AM
  #25  
427 fordman's Avatar
427 fordman
Hotshot
15 Year Member
Photogenic
Photoriffic
Joined: Feb 2009
Posts: 10,408
Likes: 75
From: Plankinton, SD
I believe its measured on the outside. If you just get 4 inch exhaust and an adaptor from 3-4 inch you will be fine. I don't know how long a 3-4 inch adaptor is, but if its only about 6-8 inches, you're going to need a short piece like I mentioned for the end of the elbow so with just one 4 footer, it will probably exit under the extended cab, or maybe just between the cab and the box.

This straight pipe setup is loud for sure, if it came out under the ext. cab it may be REAL loud in the cab.

When you get ready to do this, let me know with a pm or something, I know I have some 4 inch pipe around, I'd send you a short piece so it can go back a little more if you pay the shipping. Then you can just buy one 4' piece. I'm pretty sure I've got a full 4 footer and a stubby I'd cut a piece off for you.
 
Reply
Old Jul 9, 2011 | 02:39 PM
  #26  
BuckHammer's Avatar
BuckHammer
Thread Starter
|
Cargo Master
10 Year Member
Liked
Loved
Community Favorite
Joined: Jul 2010
Posts: 3,014
Likes: 115
Club FTE Silver Member

I'm running the factory downpipe only right now. Straight pipe in front of the rear wheel can't be too much louder than that, can it? I'll be running that exhaust with a 3" downpipe.

I'm going to order up the parts for the exhaust work tonight, so I'll send you a PM while I'm compiling the order.
 
Reply
Old Jul 11, 2011 | 01:45 AM
  #27  
BuckHammer's Avatar
BuckHammer
Thread Starter
|
Cargo Master
10 Year Member
Liked
Loved
Community Favorite
Joined: Jul 2010
Posts: 3,014
Likes: 115
Club FTE Silver Member

I'm just going to order two 4' lengths of 4" pipe. I can't seem to get a straight answer out of anybody I talk to about whether your typical straight pipe is measured with O.D. or I.D. I'm a little scared to order my reducers and such without that knowledge. I'm guessing that most straight pipe is O.D.
 
Reply
Old Jul 12, 2011 | 09:37 AM
  #28  
97XLT4X4's Avatar
97XLT4X4
Senior User
Joined: Feb 2010
Posts: 334
Likes: 5
From: Round Lake Beach, IL
most stuff ive bought has been OD diameter so from outside edge to outside edge like you said. i wish i could be of more help but my truck came with a straight pipe already on it that exits in front of the rear passenger tire....


you can see it exit if you look at that rear tire

also if you buy the wrong size, slit it like a cross and flare it until you can get it welded.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Pele
Excursion - King of SUVs
10
Sep 13, 2016 02:50 PM
WiscoTruckGuy
1987 - 1996 F150 & Larger F-Series Trucks
4
Aug 31, 2016 06:57 AM
mxwelch
1999 - 2016 Super Duty
4
Feb 28, 2016 07:57 AM
FilmCarp
1980 - 1986 Bullnose F100, F150 & Larger F-Series Trucks
6
May 16, 2015 05:10 AM
mfp4073
1983 - 2012 Ranger & B-Series
4
Nov 26, 2014 11:47 AM




All times are GMT -5. The time now is 10:12 PM.

story-0
Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-05-30 18:33:59


VIEW MORE
story-1
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-2
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-3
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-4
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-5
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-6
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-7
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-8
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-9
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE